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2000 Saturn SL Series CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2000 Saturn SL Series AUTOMOBILES
Compressor Service -> Saturn Compressor -> Compressor Clutch Service -> Compressor Clutch, Replace -> Installation -> Removal
Vehicle: 2000 Saturn SL Series 1.9 L4 GAS
Service procedures given are for compressor removed and mounted in suitable holding fixture. However, on most applications, compressor clutch components can be serviced without removing compressor or recovering refrigerant from system. If refrigerant recovery becomes necessary, refer to "General Service" for procedure.
To prevent serious internal compressor damage, when removing or installing clutch components, never apply pressure directly to the compressor shaft. Always use a suitable shaft protector.
Compressor Clutch, Replace
Removal
- Install clutch driveplate holder tool...
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BRAKE SERVICE PROCEDURES FOR 2000 Saturn SL Series AUTOMOBILES
Disc Brakes -> Saturn -> Parking Brake Service -> Front -> Ion -> L-Series -> Parking Brake Cable, Replace -> Parking Brake Equalizer Cable, Replace -> Parking Brake Shoes, Replace -> Rear -> S-Series
Vehicle: 2000 Saturn SL Series 1.9 L4 GAS
Parking Brake Equalizer Cable, Replace
- Remove center console as outlined under "Dash Panel Service."
- Remove adjuster nut, then cables from equalizer assembly, Fig. .
- Place parking brake lever to highest position.
- Lift equalizer cable over parking brake indicator switch and swing forward. Pull cable down and out of parking brake lever.
- Reverse procedure to install. Adjust parking brake cable.
Parking Brake Cable, Replace
S-Series
- Remove center console as outlined under "Dash Panel Service."
- Loosen adjuster nut.
- Remove parking brake cables from equalizer, then from parking brake base.
- Remo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Saturn SL Series AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2000 Saturn SL Series 1.9 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Saturn SL Series AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2000 Saturn SL Series 1.9 L4 GAS
- With vehicle on ground, depress brake pedal and loosen drive axle-to-hub nut. Make sure vehicle is properly supported and squarely positioned on hoist. To help avoid personal injury, provide additional support to opposite end of vehicle that components will be removed from.
- Raise vehicle on hoist.
- Remove road wheel corresponding to drive axle being removed.
- Remove two push pins to remove side splash shield corresponding to drive axle being removed.
- Remove lower shield to cradle molded-in fasteners at cradle by gently prying at three fastener locations. For left side, remove f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Saturn SL Series AUTOMOBILES
Starter, Replace
Vehicle: 2000 Saturn SL Series 1.9 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect electrical connectors and position aside.
- Remove starter mounting bolts.
- Pull starter rearward and toward lefthand si...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2000 Saturn SL Series AUTOMOBILES
General Motors Corp./Saturn Cars -> Air Bag Warning Lamp ->
Vehicle: 2000 Saturn SL Series 1.9 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the air b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Saturn SL Series AUTOMOBILES
Radiator, Replace
Vehicle: 2000 Saturn SL Series 1.9 L4 GAS
- Drain cooling system into suitable container.
- Remove air intake duct.
- Remove upper radiator clamp and hose.
- On models equipped with automatic transaxle,remove upper transaxle oil cooler line.
- On all models, remove electric cooling fan.
- Disconnect lower radiator hose.
- Raise and support vehicle.
- Remove lower splash shield.
- On models equipped with automatic trans...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2000 Saturn SL Series AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2000 Saturn SL Series 1.9 L4 GAS
Removal
- Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
- Remove belt from A/C compressor and idler pulley, then remove belt.
Installation
- Route belt over a...
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COMPONENT LOCATION DIAGRAMS FOR 2000 Saturn SL Series AUTOMOBILES
Component location diagrams for most 2000 Saturn SL Series cars and light trucks sold in the U.S. from 1990+.
Power Sunroof Components Diagram for 2000 Saturn SL Series 1.9 L4 GAS Components on diagram: |
Blower Motor Ground R Diagram for 2000 Saturn SL Series 1.9 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2000 Saturn SL Series AUTOMOBILES
OEM drawn wiring diagrams for most 2000 Saturn SL Series cars and light trucks sold in the U.S.
2000 Saturn SL Series 1.9 L4 GAS Wiring Diagram Components on diagram: |
2000 Saturn SL Series 1.9 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2000 Saturn SL Series AUTOMOBILES
OEM TSB listings for most 2000 Saturn SL Series cars and light trucks sold in the U.S. from 1985+.
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2000 Saturn SL Series 1.9 L4 GAS Auto Systems: |
Document: EVAP Emissions Small Leak Diagnosis (DTC P0442) Vehicle: 2000 Saturn SL Series 1.9 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2000 Saturn SL Series AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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