2001 Dodge Grand Caravan A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2001 Dodge Grand Caravan

  • 2001 Dodge Grand Caravan SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2001 Dodge Grand Caravan SE 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3
  • 2001 Dodge Grand Caravan ES 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2001 Dodge Grand Caravan ES 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:G
  • 2001 Dodge Grand Caravan ES 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3
  • 2001 Dodge Grand Caravan 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L
  • 2001 Dodge Grand Caravan Sport 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2001 Dodge Grand Caravan Sport 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3
  • 2001 Dodge Grand Caravan ES 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L
  • 2001 Dodge Grand Caravan Sport 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L

A/C & HEATER SERVICE PROCEDURES FOR 2001 Dodge Grand Caravan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2001 Dodge Grand Caravan cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2001 Dodge Grand Caravan SE 3.3 V6 FLEX

DaimlerChrysler Corp.

Sebring & Stratus Coupe

Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.

  • Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
  • Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...

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A/C & HEATER SERVICE PROCEDURES FOR 2001 Dodge Grand Caravan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2001 Dodge Grand Caravan cars and light trucks from 1990+

Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> Heater Core, Replace -> Front -> Rear
Vehicle: 2001 Dodge Grand Caravan Sport 3.3 V6 GAS

Front

Protect carpeting below the rear heater core from spilled engine coolant using suitable shop towels.

  • Drain engine cooling system into suitable container.
  • Disconnect heater hoses from heater hose tubes.
  • Remove silencer from beneath driver side end of instrument panel.
  • Remove heater core shield to lefthand end of HVAC distribution attaching screws, Fig. .
  • Disengage tabs in front of shield to receptacles in two lower finger formations of evaporator housing near dash panel.
  • Remove heater core shield from distribution...

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A/C & HEATER SERVICE PROCEDURES FOR 2001 Dodge Grand Caravan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2001 Dodge Grand Caravan cars and light trucks from 1990+

Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> Compressor Clutch Relay, Replace
Vehicle: 2001 Dodge Grand Caravan ES 3.3 V6 FLEX

Refer to "Blower Motor Rela... "

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A/C & HEATER SERVICE PROCEDURES FOR 2001 Dodge Grand Caravan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2001 Dodge Grand Caravan cars and light trucks from 1990+

Air Bag System Precautions -> DaimlerChrysler -> Arming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Truck & Vans -> Passenger Cars
Vehicle: 2001 Dodge Grand Caravan SE 3.3 V6 GAS

Passenger Cars

1990-97
  • Ensure no one is inside vehicle and ignition switch is in Lock position.
  • Connect battery ground cable.
  • Turn ignition switch to On position from passenger side of vehicle.
  • The SRS warning lamp should light for six to eight seconds, then remain off for at least 45 seconds to indicate if SRS is functioning properly.
1998-2004
  • Ensure no one is inside vehicle and ignition switch is in Lock position.
  • Connect battery ground or remote cable or terminal.
  • Turn ignition On from a safe position be...

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A/C & HEATER SERVICE PROCEDURES FOR 2001 Dodge Grand Caravan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2001 Dodge Grand Caravan cars and light trucks from 1990+

Cooling Fans -> Light Trucks & Vans -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes (DTCs) -> Caravan, Town & Country & Voyager -> Cherokee -> Clearing Diagnostic Trouble Codes (DTCs) -> Dakota & Durango -> Fan Control Relay -> Fan Motor -> Fan Motor Circuit -> Grand Cherokee -> Liberty -> PT Cruiser
Vehicle: 2001 Dodge Grand Caravan ES 3.3 V6 FLEX

Fan Motor

Caravan, Town & Country & Voyager

Refer to Fig. , for fan motor diagnosis chart.

Fan Motor Circuit

All models are equipped with an engine controller which will detect and store a diagnostic trouble code for the cooling fan system. This information may be accessed by using a DRB diagnostic tool.

Accessing Diagnostic Trouble Codes (DTCs)

Connect suitable DRB lll scan tool to Data Link Connector (DLC), follow manufacturers instructions to access diagnostic trouble codes and procedures.

Clearing Diagnostic Trouble Code...

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A/C & HEATER SERVICE PROCEDURES FOR 2001 Dodge Grand Caravan AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2001 Dodge Grand Caravan cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 2001 Dodge Grand Caravan ES 3.3 V6 FLEX

While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:

  • Refrigerant systems must have an adequate, but not excessive charge.
  • Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
  • The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...

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