2001 Ford ZX2 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2001 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Ford ZX2 cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> Bendix Type -> Escort, Tracer & ZX2 -> Except Escort, Tracer & ZX2 -> Pushrod -> Single Diaphragm Booster
Vehicle: 2001 Ford ZX2 2.0 L4 GAS

Pushrod

Proper adjustment of the master cylinder pushrod is necessary to ensure proper operation of the power brake system. A pushrod that is too long will prevent the master cylinder piston from completely releasing hydraulic pressure, eventually causing the brakes to drag. A pushrod that is too short will cause excessive brake pedal travel and cause groaning noises to come from the booster when the brakes are applied. A properly adjusted pushrod that remains assembled to the booster with which is was matched during production should not require service adjustment. However, if the b...

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BRAKE SERVICE PROCEDURES FOR 2001 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Ford ZX2 cars and light trucks from 1990+.

Drum Brakes -> Escort, Tracer & ZX2 -> Tightening Specifications
Vehicle: 2001 Ford ZX2 2.0 L4 GAS

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CLICK HERE TO GET FULL ACCESS TO 2001 Ford ZX2 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Ford ZX2 cars and light trucks from 1990+.

Anti-lock Brakes -> Escort, Tracer & ZX2 -> System Service -> ABS Control Module -> Brake System Bleed -> Component Replacement -> Front Brake ABS Sensor Indicator -> Front Brake ABS Sensors -> Gravity -> Hydraulic ABS Actuator Assembly -> Manual -> Pressure -> Rear Brake ABS Sensor Indicator -> Rear Brake ABS Sensors
Vehicle: 2001 Ford ZX2 2.0 L4 GAS

Brake System Bleed

Pressure
  • Clean outside of brake master cylinder reservoir.
  • Remove reservoir cap and fill brake master cylinder reservoir with specified brake fluid.
  • Follow manufacturer's instructions when installing master cylinder adapter.
  • Install brake bleeder to brake master cylinder reservoir, and attach brake bleeder tank hose to fitting on adapter.
  • Attach a rubber drain hose to righthand rear bleeder screw and submerge free end of hose in a container partially filled with clean brake fluid.
  • Open valve on brake bleeder tank.
  • Loosen bleeder screw. Leave open until clear, bubble-fr...

CLICK HERE TO GET FULL ACCESS TO 2001 Ford ZX2 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Ford ZX2 cars and light trucks from 1990+.

Anti-lock Brakes -> Escort, Tracer & ZX2 -> Description -> Anti-Lock Brake Control Module -> Anti-Lock Brake Sensors -> Hydraulic Control Unit (HCU) -> Operation -> System Components -> Warning Indicator
Vehicle: 2001 Ford ZX2 2.0 L4 GAS

System Components

Refer to Fig. for ABS component locations.

Hydraulic Control Unit (HCU)

The hydraulic unit consists of a valve body assembly, pump and a motor assembly. During normal braking, fluid from the brake master cylinder enters the HCU through inlet port located at the bottom of the unit. Then the fluid passes through four normally open isolation valves, one to each of the four wheels

If anti-lock brake control module senses that a wheel is about to lock, the module pulses the appropriate isolation valve, which in turn closes that valve which prevents any more fluid from ente...

CLICK HERE TO GET FULL ACCESS TO 2001 Ford ZX2 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Ford ZX2 cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Description -> Dual Piston Calipers -> Single Piston Calipers
Vehicle: 2001 Ford ZX2 2.0 L4 GAS

Single Piston Calipers

The caliper assembly consists of a pin sliding caliper housing, inner and outer shoe and lining assemblies and a single piston, Figs. and . The caliper slides on two pins which also act as attaching bolts between caliper and the combination anchor plate and spindle. The outer brake shoe and lining assembly is longer than the inner brake shoe and lining assembly. Inner and outer shoe and lining assemblies are attached to the caliper by spring clips riveted to the shoe surfaces. The inner shoe is attached to the caliper by installing the spring clip to the insid...

CLICK HERE TO GET FULL ACCESS TO 2001 Ford ZX2 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Ford ZX2 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Ford ZX2 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Specifications
Vehicle: 2001 Ford ZX2 2.0 L4 GAS

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CLICK HERE TO GET FULL ACCESS TO 2001 Ford ZX2 BRAKE SERVICE PROCEDURES

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