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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Astro car and truck
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Astro cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> Express & Savana -> P Series
Vehicle: 2002 Chevrolet Astro 4.3 V6 GAS
Astro & Safari
- Apply parking brake.
- Disconnect reservoir and power steering hoses from booster.
- Remove master cylinder to brake booster retaining nuts.
- Position and support master cylinder away from booster.. Do not remove hydraulic lines from master cylinder.
- Remove booster rod from top of brake pedal.
- Remove booster mounting nuts from inside of vehicle.
- Remove booster assembly and gasket.
- Reverse procedure to install, noting the following:
- Torque booster mounting nuts to 27 ft. lbs.
- Torque master cylinder retaining nuts to 27 ft. lbs.
- Torque power steering hoses to booster n...
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Astro cars and light trucks from 1990+.
Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 2002 Chevrolet Astro 4.3 V6 GAS
General System
- Inspect components for damage or unusual wear. Replace as required.
- Inspect backing plate mounting bolts and ensure they are tight.
- Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
- Inspect adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
- Clean rust and dirt from shoe contact surfaces on backing plate using fi...
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Astro cars and light trucks from 1990+.
Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models -> Except K3500 -> Except Montana, Silhouette, Trans Sport & Venture -> Front -> K3500 -> Montana, Silhouette, Trans Sport & Venture -> Rear
Vehicle: 2002 Chevrolet Astro 4.3 V6 GAS
2WD Models
Except Montana, Silhouette, Trans Sport & Venture
Front
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove caliper as outlined in. "Caliper Service."
- Remove grease cap from hub/rotor,. Fig. .
- Remove cotter pin, nut and washer.
- Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
- Reverse procedure to install, noting the following:
- Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
- Torque nut to 12 ft. lbs., while turning wheel assembly forward by hand, back nut off one flat or until hole in spindle...
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Astro cars and light trucks from 1990+.
Anti-Lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 2002 -> 2002-03 -> 2003-06 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10 -> Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon -> Bravada, Envoy, Rainier & Trailblazer -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Express & Savana -> Intermittents & Poor Connections -> Sierra & Silverado -> Symptom Tests -> Temperature Vs. Resistance
Vehicle: 2002 Chevrolet Astro 4.3 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.
Diagnostic Trouble Code Interpretation
Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
[[table data]]Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
[[table data]]2003-06
[[table data]]Bravada, Envoy, Rainier & Trailblazer
2002-03
[[table data]]2004-06
[[table data]]Express & Savana
2002
[[table data]]2003-06
[[table data]]Sierra & Silverado
2002
[[table data]]2003-06
[[table data]]Connector Pin Identification
[[table data]]Diagnostic Tests
Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
[[table data]]Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
[[table data]]2003-06
[[table data]]Bravada, Envoy, Rai...
[[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Astro BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Astro cars and light trucks from 1990+.
Drum Brakes -> Adjustments -> Astro, Bravada, S & T Series & Safari -> Automatic Apply Parking Brakes -> Aztek, Montana, Rendezvous, Silhouette, Trans Sport, Vue & Venture -> C & K Series -> Control Rod -> Express, Savana & P Series -> Lever Type -> Manual Parking Brake -> Optional Method -> Pedal Type -> Propeller Shaft Type -> Service Brake -> Standard Method -> Tracker
Vehicle: 2002 Chevrolet Astro 4.3 V6 GAS
Service Brake
These brakes have self-adjusting shoe mechanisms that ensure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the vehicle comes to an uphill stop.
Although the brakes are self-adjusting, an initial adjustment is required after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation.
Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Astro cars and light trucks from 1990+.
Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 2002 Chevrolet Astro 4.3 V6 GAS
Removal
- Remove caliper as outlined in. "Caliper Service."
- Remove inboard pad with retainer spring.
- Remove outboard pad and position caliper on front suspension so brake hose will not support weight of caliper.
- Remove two sleeves from inboard ears of caliper.
- Remove four rubber bushings from grooves in each of caliper ears.
Installation
- Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with lubricant part No. 19010909, or equivalent.
- Install new bushings and sleeves in caliper ea...
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