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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Express 1500 car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Chevrolet Express 1500 automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 Chevrolet Express 1500
- 2002 Chevrolet Express 1500 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
- 2002 Chevrolet Express 1500 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
- 2002 Chevrolet Express 1500 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:M
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Express 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Express 1500 cars and light trucks from 1990+.
Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 2002 Chevrolet Express 1500 5.7 V8 GAS
General System
- Inspect components for damage or unusual wear. Replace as required.
- Inspect backing plate mounting bolts and ensure they are tight.
- Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
- Inspect adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
- Clean rust and dirt from shoe contact surfaces on backing plate using fi...
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Express 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Express 1500 cars and light trucks from 1990+.
Drum Brakes -> Tightening Specifications
Vehicle: 2002 Chevrolet Express 1500 5.0 V8 GAS
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 1500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Express 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Express 1500 cars and light trucks from 1990+.
Anti-Lock Brakes -> Kelsey-Hayes -> System Service -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> Manual Bleed -> Pressure Bleed
Vehicle: 2002 Chevrolet Express 1500 4.3 V6 GAS
Brake System Bleed
Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.
Manual Bleed
- Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
- Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
- ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 1500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Express 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Express 1500 cars and light trucks from 1990+.
Anti-Lock Brakes -> Kelsey-Hayes -> System Service -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> Manual Bleed -> Pressure Bleed
Vehicle: 2002 Chevrolet Express 1500 5.0 V8 GAS
Brake System Bleed
Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.
Manual Bleed
- Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
- Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
- ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 1500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Express 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Express 1500 cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> Express & Savana -> P Series
Vehicle: 2002 Chevrolet Express 1500 5.7 V8 GAS
Astro & Safari
- Apply parking brake.
- Disconnect reservoir and power steering hoses from booster.
- Remove master cylinder to brake booster retaining nuts.
- Position and support master cylinder away from booster.. Do not remove hydraulic lines from master cylinder.
- Remove booster rod from top of brake pedal.
- Remove booster mounting nuts from inside of vehicle.
- Remove booster assembly and gasket.
- Reverse procedure to install, noting the following:
- Torque booster mounting nuts to 27 ft. lbs.
- Torque master cylinder retaining nuts to 27 ft. lbs.
- Torque power steering hoses to booster n...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 1500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Express 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Express 1500 cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> Description -> Operation -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 2002 Chevrolet Express 1500 4.3 V6 GAS
In order to properly service power brake systems, a thorough understanding of the various power assist systems is required. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort required to obtain acceptable stopping performance. Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies which use engine vacuum and in some cases vacuum from an external vacuum pump, and hydraulic assist assemblies which use hydraulic pressure developed by an external pump (us...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 1500 BRAKE SERVICE PROCEDURES
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