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2002 Chrysler 300M CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Power Brake Units -> Description -> Operation -> System
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
System
These units are of the vacuum suspended type. Some units are of the single diaphragm type, while others are of the tandem diaphragm type, both single piston and double piston or split system type master cylinders are used.
The vacuum suspended diaphragm type units utilize engine manifold vacuum and atmospheric pressure for its power. It consists of three basic elements combined into a single power unit. The three basic elements of the single diaphragm type are:
- A vacuum power section which includes a front and rear shell, a power diaphragm, a return spring and a pushrod.
- A contro...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Remove the fuel pump relay from the Power D...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Reset Procedures
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Disconnect battery ground cable.
- Loosen alternator lower mounting bolt, then pivot bolt. Do not remove bolts.
- Loosen drive belt adjustment bolt, then remove drive belt.
- Remove alternator bracket, lower mounting bolt and pivot bolt.
- Remove alternator, then disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Chrysler LLC Cars -> Compass & Temperature Mini Trip Computer -> Concorde, Intrepid, LHS, New Yorker, Vision & 300M -> Compass Calibration -> Variance Setting
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
Compass Calibration
- Place the ignition switch in the On position, then set mini trip computer to Compass/Temp mode, Fig. .
- Press and hold the RESET button until CAL is displayed.
- Drive the vehicle in one complete circle at a speed of 3-5 mph. This should be done on a level surface free of large metal objects such as other vehicles, bridges, buildings, railroads and underground cables.
- When the CAL indicator turns Off, the compass has been calibrated and should now display proper headings.
- Inspect for proper calibrations...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Drain cooling system into a suitable container.
- Remove upper radiator crossmember, then the clamps and hoses from radiator.
- Disconnect transmission hoses from cooler. Plug hose to prevent contamination.
- Disconnect engine oil cooler lines.
- Disconnect radiator fan electrical connector, the...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler 300M AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chrysler 300M 3.5 V6 GAS
- Remove tensioner pulley locking nut.
- Raise and support vehicle.
- Remove push clips attaching lower air shield to ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler 300M AUTOMOBILES
Component location diagrams for most 2002 Chrysler 300M cars and light trucks sold in the U.S. from 1990+.
Pressure Port Diagram for 2002 Chrysler 300M 3.5 V6 GAS Components on diagram: |
Connectors, Splices and Grommets Overview Diagram for 2002 Chrysler 300M Special 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Chrysler 300M AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler 300M cars and light trucks sold in the U.S.
2002 Chrysler 300M 3.5 V6 GAS Wiring Diagram Components on diagram: |
2002 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chrysler 300M AUTOMOBILES
OEM TSB listings for most 2002 Chrysler 300M cars and light trucks sold in the U.S. from 1985+.
Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344 Vehicle: 2002 Chrysler 300M 3.5 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Chrysler 300M 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler 300M AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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