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2002 Chrysler PT Cruiser CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chrysler PT Cruiser car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler PT Cruiser automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler PT Cruiser AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler PT Cruiser AUTOMOBILES
Anti-Lock Brakes -> PT Cruiser -> System Service -> Anti-Lock Brake System (ABS) Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Front Wheel Speed Sensor -> Integrated Control Unit (ICU) -> Manual/Base System Bleed -> Master Cylinder Bleed -> Pressure Bleed -> Pump/Motor -> Rear Wheel Speed Sensor
Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS
Manual/Base System Bleed
- Remove reservoir filler caps and fill reservoir with proper brake fluid.
- If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
- Close each bleed screw as fluid starts to drip from them.
- Fill master cylinder reservoir once more before proceeding.
- Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
- Open up bleeder, then have an assistant press down brake pedal.
- Once brake pedal is down, close bleeder. Repea...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler PT Cruiser AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> PT Cruiser
Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler PT Cruiser AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS
Remove
- Disconnect negative battery cable.
- Place transaxle in gated park.
- Raise vehicle on hoist.
- Remove wheel and tire assembly.
- Remove cotter pin, nut lock, spring washer and hub nut from end of outer C/V joint stub axle.
- On models equipped with ABS, disconnect front wheel speed sensor and secure harness out of the way.
- Remove nut and bolt retaining ball joint stud into steering knuckle.
- Separate ball joint stud from steering knuckle by prying down on lower control arm. Use caution when separating ball joint stud from steering knuckle, so ball joint seal does not get damaged.
- Rem...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler PT Cruiser AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS
- Remove air cleaner lid, disconnect inlet air sensor and makeup air hose.
- Remove battery ground cable.
- Loosen upper alternator T-bolt lock nut.
- Raise and support vehicle.
- Remove right front wheel.
- Remove accessory drive splash shield.
- Remove pencil strut.
- Loosen lower pivot bolt.
- Loosen accessory drive belt T-bolt.
- Unplug field circuit from alternator.
- Remove B+ terminal nut and wire.
- Remove alternator belt.
- Remove axle retaining nut.
- Remove lower control arm from steering knuckle.
- Remove axle shaft. Put a container under tr...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Chrysler PT Cruiser AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2002-09 PT Cruiser
Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS
The cabin air filter should be replaced every 15,000 miles.
- Open the hood.
- Remove the passenger side cowl grille screen.
- Remove the three windshield washer reservoir to body attaching screws, then position the reservoir out of the way.
- Lift the cabin air filter eleme...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler PT Cruiser AUTOMOBILES
Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS
The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler PT Cruiser AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS
- Remove battery and battery tray.
- Drain cooling system into suitable container.
- Recover A/C refrigerant.
- Remove grille and upper radiator support crossmember.
- Remove upper radiator hose from radiator.
- Raise and support vehicle.
- Disconnect and cap automatic transmission cooler hoses.
- Disconnect radiator fan motor electrical connector.
- Remove lower radiator hose.
- Lower vehicle.
- Remove A/C lines ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler PT Cruiser AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator Belt -> Power Steering Belt & A/C Compressor Belt
Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS
Power Steering Belt & A/C Compressor Belt
- Remove right front splash shield.
- Release tension by rotating tensioner clockwise until belt can be removed from power steering pump pulley.
- Remove drive belt.
- Reverse procedur...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler PT Cruiser AUTOMOBILES
Component location diagrams for most 2002 Chrysler PT Cruiser cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2002 Chrysler PT Cruiser 2.4 L4 GASComponents on diagram: |
 Rear Window Defogger Diagram for 2002 Chrysler PT Cruiser 2.4 L4 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler PT Cruiser PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2002 Chrysler PT Cruiser AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler PT Cruiser cars and light trucks sold in the U.S.
 2002 Chrysler PT Cruiser 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Chrysler PT Cruiser 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chrysler PT Cruiser AUTOMOBILES
OEM TSB listings for most 2002 Chrysler PT Cruiser cars and light trucks sold in the U.S. from 1985+.
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Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Chrysler PT Cruiser 2.4 L4 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler PT Cruiser TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler PT Cruiser AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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