2002 Chrysler Voyager Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Chrysler Voyager

  • 2002 Chrysler Voyager 2.4 L4 GAS, CC:2429, CID:148, Fuel Injection, Aspiration:148, Engine VIN:, Desg:B
  • 2002 Chrysler Voyager 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> Liberty -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

The only serviceable power brake booster components are the vacuum hose and the check valve.. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.

Replacement

Full Size Pickup
Vacuum Booster
  • With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
  • Remove brake lines from master cylinder.
  • Remove nuts attaching master cylinder and valves to power brake booster unit studs, then remove master cylinder and valves as an assembly.
  • Disconnect vac...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> General Service Precautions
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock b...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> General Service Precautions
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock b...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Description -> 1999-2000 -> 2001-03 -> Front -> Rear
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

Front

1999-2000

The Kelsey-Hayes double pin caliper,. Fig. , consist of a driving hub, braking disc rotor, caliper, pads and adapter. The caliper is mounted through two bushings and sleeves. The caliper is a one piece casting with the inboard side containing a single piston and bore.

2001-03

There are two non-interchangeable front brake systems. Vehicles with front disc/rear drum combination use a TRW system. Vehicles with a front and rear disc combination use a Continental Teves system.. Components are not inter-changeable and must not be mixed.

Rear

The rear disc brakes are similar to f...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Caliper Service -> Assemble -> Disassemble -> Front & Rear -> Inspection
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

Refer to. "Brake Pad Service" for caliper replacement procedures.

Front & Rear

Disassemble
  • Remove caliper from adapter and rotor as outlined under. "Brake Pad Service.". Do not disconnect brake hose from caliper. Support caliper at all times to prevent brake hose damage.
  • Position caliper away from rotor to prevent brake fluid spillage on machined surface, then place a small block of wood between caliper fingers to prevent piston damage during removal.
  • Gently depress brake pedal to force caliper piston out of bore, then secure brake pedal at any position below one inch of pedal travel to ...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

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