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2002 Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chrysler Voyager car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
Manual
- Remove reservoir filler caps and fill reservoir with proper brake fluid.
- If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
- Close each bleed screw as fluid starts to drip from them.
- Fill master cylinder reservoir once more before proceeding.
- Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid,. Fig. . Ensure bleed hose is immersed in fluid.
- Open up bleeder, then have an assistant press down brake pedal.
- Once brake pedal is down, close bleeder. Repeat bleeding un...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
Remove
- Raise and support vehicle.
- Remove cotter pin and nut lock from end of half shaft.
- Remove wheel and tire assembly from vehicle.
- Remove wave washer from end of half shaft.
- With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
- Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Description
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
There are two types of TPMS (Tire Pressure Monitoring Systems) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a WCM (Wireless Control Module), three wheel sensor transponders located in three of the four wheel wells, an electronic display, and an indicator lamp.
Upon detection of a warni...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
- Remove battery ground cable.
- Disconnect Inlet Air Temperature (IAT) sensor.
- Remove air box, then EVAP purge solenoid from its bracket and position aside.
- Disconnect push-in field wire connector from back of alternator.
- Remove nut holding B+ wire terminal to back of alternator, then B+ terminal.
- Remove...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
Lower
- Raise and support vehicle.
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water inlet tube.
- Remove radiator outlet hose from water inlet tube and from vehicle.
- ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
Alternator & A/C Compressor Belt
- Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
- Remove the drive belt.
- Reverse procedure to install, noting the following:
- Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
- Torque alte...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler Voyager AUTOMOBILES
Component location diagrams for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2002 Chrysler Voyager 3.3 V6 FLEXComponents on diagram: |
 Memory Seat Mirror Module/Seat Motors Diagram for 2002 Chrysler Voyager 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Chrysler Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler Voyager cars and light trucks sold in the U.S.
 2002 Chrysler Voyager 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
 2002 Chrysler Voyager 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chrysler Voyager AUTOMOBILES
OEM TSB listings for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2002 Chrysler Voyager 3.3 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Chrysler Voyager 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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