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2002 Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Cooling Fans -> Light Trucks & Vans -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes (DTCs) -> Caravan, Town & Country & Voyager -> Cherokee -> Clearing Diagnostic Trouble Codes (DTCs) -> Dakota & Durango -> Fan Control Relay -> Fan Motor -> Fan Motor Circuit -> Grand Cherokee -> Liberty -> PT Cruiser
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
Fan Motor
Caravan, Town & Country & Voyager
Refer to Fig. , for fan motor diagnosis chart.
Fan Motor Circuit
All models are equipped with an engine controller which will detect and store a diagnostic trouble code for the cooling fan system. This information may be accessed by using a DRB diagnostic tool.
Accessing Diagnostic Trouble Codes (DTCs)
Connect suitable DRB lll scan tool to Data Link Connector (DLC), follow manufacturers instructions to access diagnostic trouble codes and procedures.
Clearing Diagnostic Trouble Code...
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> Description
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.
During anti-lock braking, a series of rapid pulsations is felt in the brake pedal...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
Remove
- Raise and support vehicle.
- Remove cotter pin and nut lock from end of half shaft.
- Remove wheel and tire assembly from vehicle.
- Remove wave washer from end of half shaft.
- With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
- Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Reset Procedures
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
- Remove battery ground cable.
- Disconnect Inlet Air Temperature (IAT) sensor.
- Remove air box, then EVAP purge solenoid from its bracket and position aside.
- Disconnect push-in field wire connector from back of alternator.
- Remove nut holding B+ wire terminal to back of alternator, then B+ terminal.
- Remove...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
Lower
- Raise and support vehicle.
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water inlet tube.
- Remove radiator outlet hose from water inlet tube and from vehicle.
- ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
Alternator & A/C Compressor Belt
- Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
- Remove the drive belt.
- Reverse procedure to install, noting the following:
- Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
- Torque alte...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler Voyager AUTOMOBILES
Component location diagrams for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Chrysler Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler Voyager cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chrysler Voyager AUTOMOBILES
OEM TSB listings for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.
Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2002 Chrysler Voyager 3.3 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Chrysler Voyager 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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