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2002 Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chrysler Voyager car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Air Bag System Precautions -> DaimlerChrysler -> Arming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Truck & Vans -> Passenger Cars
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
Passenger Cars
1990-97
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground cable.
- Turn ignition switch to On position from passenger side of vehicle.
- The SRS warning lamp should light for six to eight seconds, then remain off for at least 45 seconds to indicate if SRS is functioning properly.
1998-2004
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground or remote cable or terminal.
- Turn ignition On from a safe position be...
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Disc Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting -> Caliper Brake Fluid Leak -> Rear Brakes Locking On Application
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
Caliper Brake Fluid Leak
- Damaged or worn caliper piston seal.
- Scores in cylinder bore.
- Corrosion build-up in cylinder bore or on piston surface.
- Metal clip in seal groove.
Rear Brakes Locking On Application
On brake s...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reco...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
Remove
- Raise and support vehicle.
- Remove cotter pin and nut lock from end of half shaft.
- Remove wheel and tire assembly from vehicle.
- Remove wave washer from end of half shaft.
- With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
- Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Relearn Procedures
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
When a tire pressure sensor has been replaced, the WCM will learn and store the sensor ID when the vehicle is driven continuously above 15 mph for 10 minutes. A new sensor ID can also be programmed directly into the WCM using a suitably ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS
- Remove battery ground cable.
- Disconnect Inlet Air Temperature (IAT) sensor.
- Remove air box, then EVAP purge solenoid from its bracket and position aside.
- Disconnect push-in field wire connector from back of alternator.
- Remove nut holding B+ wire terminal to back of alternator, then B+ terminal.
- Remove...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler Voyager AUTOMOBILES
Component location diagrams for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.
 Engine Control Module Diagram for 2002 Chrysler Voyager 2.4 L4 GASComponents on diagram: |
 Connectors C-1 Through C-9 Diagram for 2002 Chrysler Voyager 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Chrysler Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler Voyager cars and light trucks sold in the U.S.
 2002 Chrysler Voyager 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
 2002 Chrysler Voyager 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chrysler Voyager AUTOMOBILES
OEM TSB listings for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2002 Chrysler Voyager 3.3 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Chrysler Voyager 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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