2002 Dodge Durango REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Dodge Durango CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Dodge Durango car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Durango automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Dodge Durango vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES

General Service Domestic Vehicles -> 2001-02 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2002 Dodge Durango 4.7 V8 GAS

Battery Ground Cable

Prior to service disconnect battery ground cable and isolate as required.

Product Compatibility

A/C Refrigerant Oil

Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.

Engine Coolant

Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.

...

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BRAKE SERVICE PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES

Power Brake Units -> Power Brake Unit Service -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> Liberty -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
Vehicle: 2002 Dodge Durango 5.9 V8 GAS

The only serviceable power brake booster components are the vacuum hose and the check valve.. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.

Replacement

Full Size Pickup
Vacuum Booster
  • With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
  • Remove brake lines from master cylinder.
  • Remove nuts attaching master cylinder and valves to power brake booster unit studs, then remove master cylinder and valves as an assembly.
  • Disconnect vac...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 1998-03 Durango
Vehicle: 2002 Dodge Durango 4.7 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

The fuel filter/pressure regulator is located at the top of the fuel pump module. Removing t...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 2002 Dodge Durango 4.7 V8 GAS

This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.

U-Joint with Snap Rings

Disassemble
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke.
  • Position yoke with grease fitting if equipped, pointing up.
  • Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
  • Place another socket with an outside diameter smaller than bearing cap on ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES

Alternator, Replace
Vehicle: 2002 Dodge Durango 4.7 V8 GAS

  • Remove battery ground cable.
  • Remove alternator belt.
  • Remove pivot and mounting bolts, then position alternator for wire connection access.
  • Remove harness hold-down, battery terminal, ground terminal and f...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 2002 Dodge Durango 4.7 V8 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Dodge Durango 4.7 V8 GAS

A number or letter is stamped into the tongue of constant tension clamps. If replacement is required, use only an original equipment clamp with matching letter or number.

  • Drain cooling system into suitable container.
  • Remove hose clamps and hoses from radiator.
  • Disconnect coolant reserve/overflow hose and washer bottle connector and ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Dodge Durango 4.7 V8 GAS

Belt tension is not adjustable. Belt adjustment is maintained by automatic (spring load) belt tensioner. Do not let tensioner arm snap back to freearm position, severe damage may occur t...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Dodge Durango AUTOMOBILES

Component location diagrams for most 2002 Dodge Durango cars and light trucks sold in the U.S. from 1990+.

Roof Components Diagram for 2002 Dodge Durango  5.9 V8 GASRoof Components Diagram for 2002 Dodge Durango 5.9 V8 GAS

Components on diagram:
  • Dome Lamp
  • Overhead Console
  • Automatic Day/Night Mirror
  • DVD Player
  • Splice S-322
  • Body Components Diagram for 2002 Dodge Durango  5.9 V8 GASBody Components Diagram for 2002 Dodge Durango 5.9 V8 GAS

    Components on diagram:
  • Connector C-313
  • Connector C-325
  • Connector C-326
  • Ground G-304
  • Splice S-310
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    WIRING DIAGRAMS FOR 2002 Dodge Durango AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Dodge Durango cars and light trucks sold in the U.S.

    2002 Dodge Durango  4.7 V8 GAS Wiring Diagram2002 Dodge Durango 4.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Amplifier
  • Right Front Door Tweeter
  • Left Front Door Tweeter
  • Right Front Door Woofer
  • 2002 Dodge Durango  5.9 V8 GAS Wiring Diagram2002 Dodge Durango 5.9 V8 GAS Wiring Diagram

    Components on diagram:
  • Overhead Console
  • Central Timer Module
  • Diagnostic Junction Port
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    TECHNICAL SERVICE BULLETINS FOR 2002 Dodge Durango AUTOMOBILES

    OEM TSB listings for most 2002 Dodge Durango cars and light trucks sold in the U.S. from 1985+.

    Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344
    Vehicle: 2002 Dodge Durango 5.9 V8 GAS

    Auto Systems:
  • Emission Controls, Vacuum Hoses
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2002 Dodge Durango 5.9 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2002 Dodge Durango TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Dodge Durango AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Dodge Durango cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Dodge Durango cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Dodge Durango cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Dodge Durango cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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