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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Explorer car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Ford Explorer automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 Ford Explorer
- 2002 Ford Explorer 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
- 2002 Ford Explorer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
- 2002 Ford Explorer 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K
BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Tightening Specifications
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+.
Disc Brakes -> Description -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-Series -> Front -> Ranger -> Rear -> Villager -> Windstar
Vehicle: 2002 Ford Explorer 4.6 V8 GAS
Aviator
Front
The Aviator utilizes a dual piston front brake caliper and a single piston rear brake caliper. The caliper floats on two guide pins that are bolted to the caliper and extend into the caliper anchor, Fig. .
Rear
The rear disc brake system utilizes a single piston brake caliper. The mechanical parking brake system uses a drum in hat system within the rear brake disc, Fig. .
E-Series
Front
The disc brake caliper is a pin slider, single piston design on the E-150 models and a pin slider dual piston design on the E-250, E-350, E-450 & E-550 models, Figs. through .
Rear
E-Series veh...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Excursion & F-Super Duty -> Ranger -> Windstar
Vehicle: 2002 Ford Explorer 4.0 V6 GAS
Aviator
Refer to. Fig. , and remove components in sequence illustrated. Use new nuts when installing brake booster.
Excursion & F-Super Duty
- Remove air cleaner housing, if required.
- Remove brake master cylinder attaching nuts.
- Position brake master cylinder aside.
- Disconnect booster vacuum hose.
- Disconnect power distribution box auxiliary relay and set aside.
- Remove fuse panel cover.
- Remove brake pedal position switch self-locking pin.
- Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
- Remove power brake booster nuts.
- Remove power brake booster.
- Reve...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX
The Bendix vacuum brake booster unit is se...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E & F Series -> E-150, E-250, E-350 & E-450 -> E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-Series -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX
Replacement
Aviator
Front
- Raise and support vehicle.
- Remove front tire and wheel assemblies.
- Remove components in sequence, Fig. .
- Reverse procedure to install.
Rear
Refer to Fig. , and remove rear brake components in sequence listed.
E-Series
Front
E-150, E-250, E-350 & E-450
- Raise and support vehicle, remove front tire and wheel assemblies.
- Unclip speed sensor wiring from front brake hose.
- Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
- Remove two disc caliper mounting bolts, then the caliper, Fig. .
- Reverse procedure to install, noting the following:
- F...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+.
Disc Brakes -> Precautions
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX
Do not spill brake fluid on painted surfaces. If brake fluid is spilled on surfaces, wash off immediately.
Always inspect brake fluid level prior to servicing brake system If brake fluid level...
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