2002 Ford Explorer Sport Trac Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> System Service -> ABS Control Module -> Anti-Lock Brake System Hydraulic Control Unit -> Brake System Bleed -> Caliper -> Component Replacement -> Front -> Hydraulic Control Unit (HCU) -> Master Cylinder -> Rear -> Stability Control Sensor Cluster -> Steering Wheel Rotation Sensor -> Wheel Speed Sensor
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

Brake System Bleed

Master Cylinder
  • Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Open master cylinder bleeder screw until brake fluid flows into container.
  • When fluid stops flowing, close bleeder screw.
  • Repeat procedure until there are no air bubbles in fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Loosen a master cylinder tube fitting at anti-lock brake hydraulic control unit.
  • When fluid s...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

Refer to. "Diagnosis & Testin... "

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

The single and tandem vacuum boosters,. Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.

On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.

The three basic elements of the booster are the vacuum power chamber, mechanically actua...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Tightening Specifications
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Excursion & F-Super Duty -> Ranger -> Windstar
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

Aviator

Refer to. Fig. , and remove components in sequence illustrated. Use new nuts when installing brake booster.

Excursion & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove brake pedal position switch self-locking pin.
  • Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reve...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E & F Series -> E-150, E-250, E-350 & E-450 -> E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-Series -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

Replacement

Aviator
Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

E-Series
Front
E-150, E-250, E-350 & E-450
  • Raise and support vehicle, remove front tire and wheel assemblies.
  • Unclip speed sensor wiring from front brake hose.
  • Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
  • Remove two disc caliper mounting bolts, then the caliper, Fig. .
  • Reverse procedure to install, noting the following:
    • F...

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