2002 Ford Explorer Sport Trac Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Master Cylinder Pushrod
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

Master Cylinder Pushrod

Refer to. "Adjustments" ...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

The Bendix vacuum brake booster unit is se...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Disc Brakes -> Inspection -> Brake Bleed -> Brake Disc Service -> Brake Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

Brake Linings

Remove both front wheels and inspect the brake discs, calipers and linings. (Wheel bearings should be inspected at this time and repacked if required).

Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective shoe and lining is worn or damaged. Inspect and, if required, replace rear brake linings also.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

Service Brake

The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.

Drums Removed
  • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
  • Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
  • Reverse tool an...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Disc Brakes -> Description -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-Series -> Front -> Ranger -> Rear -> Villager -> Windstar
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

Aviator

Front

The Aviator utilizes a dual piston front brake caliper and a single piston rear brake caliper. The caliper floats on two guide pins that are bolted to the caliper and extend into the caliper anchor, Fig. .

Rear

The rear disc brake system utilizes a single piston brake caliper. The mechanical parking brake system uses a drum in hat system within the rear brake disc, Fig. .

E-Series

Front

The disc brake caliper is a pin slider, single piston design on the E-150 models and a pin slider dual piston design on the E-250, E-350, E-450 & E-550 models, Figs. through .

Rear

E-Series veh...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Explorer Sport Trac cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> Troubleshooting -> Symptom Chart
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

Symptom Chart

Refer ...

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