2002 Ford F-150 Pickup A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Ford F-150 Pickup

  • 2002 Ford F-150 Pickup 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2002 Ford F-150 Pickup 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:6
  • 2002 Ford F-150 Pickup 4.2 V6 GAS, CID:256, Fuel Injection, Aspiration:256, Engine VIN:, Desg:2
  • 2002 Ford F-150 Pickup 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2002 Ford F-150 Pickup 5.4 V8 CNG, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:M
  • 2002 Ford F-150 Pickup 5.4 V8 BI-FUEL, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:Z
  • 2002 Ford F-150 Pickup Lightning 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:3
  • 2002 Ford F-150 Pickup HARLEY-DAVIDSON Edition 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:3

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford F-150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford F-150 Pickup cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Ford F-150 Pickup 5.4 V8 BI-FUEL

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford F-150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford F-150 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Technical Service Bulletins -> 1993-2000 Ranger -> 1999-2000 Expedition & Navigator -> 1999-2000 Explorer & Mountaineer -> 1999-2000 F-Super Duty -> 2000-01 Expedition, F-150 & Navigator -> 2002 Explorer & Mountaineer -> All Vehicles -> Blow Motor Stays On High -> Inaccurate Ambient Temperature Display -> Lack Of Cooling -> Load Clutch Cycling -> Repeat Heater Core Failure -> Temperature Blend Door Actuator Clicking -> White Flakes Come From Vents
Vehicle: 2002 Ford F-150 Pickup 5.4 V8 CNG

White Flakes Come From Vents

2000-01 Expedition, F-150 & Navigator

On some of these models there may be white flakes coming from the air conditioning vents when the blower motor is operating.

This condition may be caused by excessive brazing flux utilized during manufacturing of the evaporator.

To correct this condition clean the ducts through the registers and blow off evaporator core through blower motor opening using 90-150 psi compressed air.

Load Clutch Cycling

1993-2000 Ranger

On some of these models equipped with...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford F-150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford F-150 Pickup cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Component Testing & Diagnosis -> Heater Core Pressure Test
Vehicle: 2002 Ford F-150 Pickup 5.4 V8 GAS

Heater Core Pressure Test

  • Drain coolant from cooling system, then disconnect water hoses from heater core tubes and install a short piece of heater water hose approximately four inches in length on each tube.
  • Prepare heater core as follows:
    • Fill heater core and water hoses with water, then install plug tool No. BT-7422-B, or equivalent, in one hose end and adapter tool No. BT-7422-A from Rotunda Radiator/Heater Core Pressure Tester tool No. 021-00012, or equivalent, into other end.
    • Secure hoses, plug and adapter with hose cl...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford F-150 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford F-150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford F-150 Pickup cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford F-150 Pickup 5.4 V8 BI-FUEL

Passenger Cars

Prior to disconnecting battery, record preset radio frequencies.

After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

Aspire
  • Disconnect battery ground cable and isolate.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove four driver's side air bag module mounting bolts.
  • Disconnect driver's side air bag module...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford F-150 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford F-150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford F-150 Pickup cars and light trucks from 1990+

Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 2002 Ford F-150 Pickup 4.6 V8 GAS

Powertrain Control Module (PCM)

Except 1999-2002

Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.

1999-2002
Automatic Data Transfer
  • Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
  • Follow scan tool manufacturers' instructions to download data from old PCM.
  • Install new PCM and connect scan tool to DLC.
  • Follow scan tool manufactur...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford F-150 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford F-150 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford F-150 Pickup cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2002 Ford F-150 Pickup Lightning 5.4 V8 GAS

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

For R-134a system an electronic type leak detector is recommended.

Electronic Leak Detectors

...

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