2002 Ford Mustang A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Ford Mustang

  • 2002 Ford Mustang 3.8 V6 GAS, CID:232, Fuel Injection, Aspiration:232, Engine VIN:, Desg:4
  • 2002 Ford Mustang GT 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:X

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+

Electric Cooling Fans -> System Diagnosis & Testing -> Continental & Mark VIII -> Cougar -> Crown Victoria & Grand Marquis -> Escape & Villager -> Escort & ZX2 -> Focus -> Mustang -> Sable & Taurus
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS

Perform visual inspection before performing diagnosis and testing procedures.

  • Check coolant level and condition.
  • Check condition of radiator, thermostat and hoses.
  • Check for fan blade interference.
  • Check for proper mounting of fan motor.
  • Check for proper fan blade attachment to motor.
  • Check for blown fuses.
  • Check wiring harnesses for damaged wires and poor or corroded connectors.
  • Ensure battery is fully charged.

Continental & Mark VIII

Refer to Fig. and for symptom chart and Figs. through for dia...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars -> Cooling System Bleed -> 2.0L DOHC Engine -> 2.0L SOHC Engine -> 3.0L Engine -> 3.8L Engine -> 3.9L Engine -> 4.6L Engine -> Continental & Town Car -> Cougar -> Crown Victoria & Grand Marquis -> Escort -> Focus -> LS & Thunderbird -> Mustang -> Sable & Taurus
Vehicle: 2002 Ford Mustang 3.8 V6 GAS

Continental & Town Car

A pressurized reservoir system is used which constantly separates the air from the cooling system. When the thermostat is open, coolant flows through a small hose from the top of the radiator outlet tank to the reservoir. The reservoir separates any entrapped air from the coolant and replenishes the system through the lower hose. The reservoir serves as the location for service fill, coolant expansion during warm up, system pressurization from the pressure cap and air separation during operation. The reservoir is designed to have approxima...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS

Passenger Cars

Aspire
  • Disconnect battery ground cable.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
  • Connect driver's side air bag module electrical connector.
  • Install driver's side air bag module as outlined under "Component Service."
  • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
  • Install passenger's side air bag module as outlined under "Component Service."
  • C...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2002 Ford Mustang 3.8 V6 GAS

DaimlerChrysler Corp.

Sebring & Stratus Coupe

Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.

  • Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
  • Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars -> Sensor, Replace -> Air Discharge Temperature -> Airflow Temperature -> Ambient Air Temperature -> Continental, Crown Victoria, Grand Marquis & Town Car -> In-Car Temperature -> LS -> Sable & Taurus -> Sunload -> Thunderbird
Vehicle: 2002 Ford Mustang 3.8 V6 GAS

Continental, Crown Victoria, Grand Marquis & Town Car
Ambient Air Temperature
  • Remove radiator upper sight shield.
  • Remove mounting screw and disconnect electrical connector.
  • Remove mounting bolt, sensor and bracket.
  • Reverse procedure to install. Torque mounting bolt to 23-33 inch lbs.
In-Car Temperature
  • Remove mounting screws and lower instrument panel steering column cover.
  • Remove mounting screw and disconnect clips, then position instrument panel finish panel aside.
  • Disconnect tabs, then remove automatic tem...

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