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2002 Ford Mustang CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Electric Cooling Fans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Fan Service
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS
Air Bag System Disarming & Arming
Refer to and for air bag system disarming and arming procedures.
Battery Ground Cable
Prior to service, disconnect battery ground cable and isolate as required.
Fan Service
Do not operate engine until fan has first been inspected for cracks and/or separations. If a fan blade...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> Inspection
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS
Remove wheels and inspect brake disc, caliper and linings. Inspect wheel bearings and repack if required.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
If caliper is removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Blow out drilled passages and bores with compressed air. Inspect dust boots for punctures or tears, replace as required.
Inspect piston bores in both housings for scoring or pitting. Bores showing light scratches or corrosion can be cleaned with crocus clo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1994-04 Mustang
Vehicle: 2002 Ford Mustang 3.8 V6 GAS
The inertia switch is locat...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS
- Raise and support vehicle.
- Remove exhaust hangers from rubber mounts.
- Remove two mounting nuts on lefthand side exhaust flange.
- Lower the muffler pipe to clear flange, then move muffler forward to disconnect third exhaust hanger.
- Mark driveshaft companion flange to pinion flange for installation align...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Starter, Replace
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove solenoid protective cap and wiring nuts. Position wiring aside.
- Remove starter motor mounting bolts, then starter motor from vehicle.
- Reverse pr...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Ford Motor Co. Cars -> Check Engine Lamp/Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1998-2006 Models -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
A temporary fault such as running out of fuel, poor quality or water in fuel or loos...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Ford Mustang 3.8 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Mustang 3.8 V6 GAS
- Lift or rotate automatic tensioner.
- Remove belt(s).
- Install new bel...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Mustang AUTOMOBILES
Component location diagrams for most 2002 Ford Mustang cars and light trucks sold in the U.S. from 1990+.
Behind Dash Panel Diagram for 2002 Ford Mustang GT 4.6 V8 GAS Components on diagram: |
Full Body, Convertible Diagram for 2002 Ford Mustang 3.8 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Ford Mustang AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford Mustang cars and light trucks sold in the U.S.
2002 Ford Mustang 3.8 V6 GAS Wiring Diagram Components on diagram: |
2002 Ford Mustang GT 4.6 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford Mustang AUTOMOBILES
OEM TSB listings for most 2002 Ford Mustang cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford Mustang 3.8 V6 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2002 Ford Mustang 3.8 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Mustang AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Mustang cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Mustang cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Mustang cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Mustang cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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