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2002 Ford Mustang CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Component Replacement & Adjustment -> Passenger Cars -> Water Pump, Replace -> 2.0L DOHC Engine -> 2.0L Engine -> 2.0L SOHC Engine -> 2.5L Engine -> 3.0L DOHC Engine -> 3.0L Engine -> 3.8L Engine -> 3.9L Engine -> 4.6L Engine -> Continental, Crown Victoria, Grand Marquis & Town Car -> Cougar -> Escort -> Focus -> LS & Thunderbird -> Mustang -> Sable & Taurus
Vehicle: 2002 Ford Mustang 3.8 V6 GAS
Cougar
2.0L Engine
- Drain engine coolant into suitable container.
- Raise and support vehicle.
- Remove righthand front wheel and lower splash shield.
- Lower vehicle.
- Disconnect coolant expansion tank hoses.
- Loosen water pump pulley mounting bolts and remove accessory drive belt.
- Remove mounting bolts and water pump pulley.
- Remove mounting bolts and water pump bolts by turning it 180º
- Reverse procedure to install.
2.5L Engine
- Remove battery and air cleaner.
- Remove thermostat housing and ...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> Brake System Bleed -> System Priming -> Wheel Bleeding Sequence
Vehicle: 2002 Ford Mustang 3.8 V6 GAS
Pressure bleeding is recommended for all hydraulic disc brake systems.
Do not reuse brake fluid drained from the hydraulic system when bleeding the brakes. Ensure disc brake pistons are returned to their normal positions and the shoe and lining assemblies are properly seated.
Do not shake the pressure bleeder tank while air is being added or after it has been pressurized. This will prevent air from the tank getting into the lines. Do not move the tank during the bleeding operation. The tank should be kept at least one third full.
On models equipped with power brakes, exhaust the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1999-06 Mustang -> Normal Service -> Severe Service
Vehicle: 2002 Ford Mustang 3.8 V6 GAS
Normal Service
Replace every 30,0...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 Ford Mustang 3.8 V6 GAS
- Raise and support vehicle.
- Remove exhaust hangers from rubber mounts.
- Remove two mounting nuts on lefthand side exhaust flange.
- Lower the muffler pipe to clear flange, then move muffler forward to disconnect third exhaust hanger.
- Mark driveshaft companion flange to pinion flange for installation align...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Ford Mustang 3.8 V6 GAS
- Disconnect battery ground cable.
- Remove serpentine drive belt from alternator pulley. Leave belt in place to ease installation.
- Disconnect alternator electrical connections.
- Remove alternator mounting bolts, then alter...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Ford Motor Co. Cars -> Low Oil Level Warning Indicator ->
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS
This system is used to indicate when the engine oil level is 11/2 quarts or more below the specified level. The lamp should light during engine starting. If the oil level is sufficient, the lamp will go off when the engine is operating. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Ford Mustang 3.8 V6 GAS
- Drain radiator and degas bottle coolant into suitable container.
- Disconnect cooling fan motor electrical connector and separate fan harness from shroud.
- Remove fan shroud left and righthand mounting bolts.
- Remove cooling fan, motor and shroud as an assembly.
- Remove radiator sight shield.
- Disconnec...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS
- Insert a suitable square drive tool into square hole in tensioner arm, then rotate tensioner...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Mustang AUTOMOBILES
Component location diagrams for most 2002 Ford Mustang cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Ford Mustang AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford Mustang cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford Mustang AUTOMOBILES
OEM TSB listings for most 2002 Ford Mustang cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford Mustang 3.8 V6 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2002 Ford Mustang 3.8 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Mustang AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Mustang cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Mustang cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Mustang cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Mustang cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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