2002 Ford Mustang Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Ford Mustang

  • 2002 Ford Mustang 3.8 V6 GAS, CID:232, Fuel Injection, Aspiration:232, Engine VIN:, Desg:4
  • 2002 Ford Mustang GT 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:X

BRAKE SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+.

Anti-lock Brakes -> Mustang -> Precautions -> Fuel System Pressure Relief -> Hydraulic Brake Fluid Color
Vehicle: 2002 Ford Mustang GT 4.6 V8 GAS

Fuel System Pressure Relief

Fuel supply tubes will remain pressurized for long periods of time after engine shutdown. This pressure must be relieved before performing fuel system service. A valve is provided on the fuel injection supply manifold for this purpose.

  • Remove air cleaner assembly.
  • Connect EFI and CFI fuel pressure gauge tool No. T80L-9974-B, or equivalent, to fuel pressure relief valve cap on fuel injection supply manifold.
  • Open manual valve on gauge tool to relieve fuel system pressure.

Hydraulic Brake Fluid Color

Hydraulic brake fluid must conform with the requirements of Fed...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> Bendix Type -> Escort, Tracer & ZX2 -> Except Escort, Tracer & ZX2 -> Pushrod -> Single Diaphragm Booster
Vehicle: 2002 Ford Mustang 3.8 V6 GAS

Pushrod

Proper adjustment of the master cylinder pushrod is necessary to ensure proper operation of the power brake system. A pushrod that is too long will prevent the master cylinder piston from completely releasing hydraulic pressure, eventually causing the brakes to drag. A pushrod that is too short will cause excessive brake pedal travel and cause groaning noises to come from the booster when the brakes are applied. A properly adjusted pushrod that remains assembled to the booster with which is was matched during production should not require service adjustment. However, if the b...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Mustang BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 1999 -> 2000-03 -> Continental, Crown Victoria, Grand Marquis, Marauder, Mustang & Town Car -> Contour, Cougar & Mystique -> Escort, Tracer & ZX2 -> Focus -> Installation -> LS & Thunderbird -> Master Cylinder -> Removal -> Sable & Taurus -> Wheel Cylinders
Vehicle: 2002 Ford Mustang 3.8 V6 GAS

Master Cylinder

Continental, Crown Victoria, Grand Marquis, Marauder, Mustang & Town Car
  • Depress brake pedal several times to exhaust all vacuum in system.
  • Disconnect brake lines from master cylinder, then all required electrical connectors.
  • Disconnect hydraulic control unit supply hose at master cylinder. Secure hose in a position to prevent brake fluid loss.
  • Remove two bolts which attach proportioning valve bracket to brake master cylinder. Secure proportioning valve and tubes in a position to prevent damage or loss of brake fluid.
  • Remove nuts retaining master cylinder to brak...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Mustang BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Precautions -> Battery Ground Cable -> System Depressurizing
Vehicle: 2002 Ford Mustang 3.8 V6 GAS

Battery Ground Cable

Prior to service, disconnect battery ground cable and isolate as required.

System Depressurizing

On models equipped with anti-lock brakes, hyd...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Mustang BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Caliper Service -> Assemble -> Continental, Cougar, Crown Victoria, Grand Marquis, LS, Marauder, Mustang (Except Cobra), Sable, Taurus, Thunderbird & Town Car -> Contour & Mystique -> Disassemble -> Escort, Tracer & ZX2 -> Focus -> Inspection -> Mustang Cobra -> Overhaul -> Replacement
Vehicle: 2002 Ford Mustang 3.8 V6 GAS

Replacement

On models with anti-lock brakes, the brake booster system must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal a minimum of 25 times with the ignition in the Off position.

Continental, Cougar, Crown Victoria, Grand Marquis, LS, Marauder, Mustang (Except Cobra), Sable, Taurus, Thunderbird & Town Car

Before removing calipers, mark lefthand and righthand calipers so they can be installed in the same position.

  • On models equipped with air suspension, turn air suspension service switch to Off position.
  • On...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Mustang BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Mustang cars and light trucks from 1990+.

Anti-lock Brakes -> Mustang -> Troubleshooting -> Inspection & Verification
Vehicle: 2002 Ford Mustang 3.8 V6 GAS

Inspection & Verification

  • Verify customer's original concern by operating anti-lock brakes to duplicate concern.
  • Inspect to determine whe...

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