2002 Ford Windstar A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Windstar car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Ford Windstar automobile. Try the Automotix DIY solution today!
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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Radiator, Replace -> 2.3L Engine -> 2.5L 3.0L & 4.0L Engines -> 2001 -> 2002 -> 4.0L Engine -> 5.0L Engine -> Blackwood, Expedition, F-150 & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> Ranger -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Blackwood, Expedition, F-150 & Navigator
  • Remove fan as outlined under "Water Pump."
  • Disconnect upper and lower transmission fluid cooler fittings using suitable back-up wrench.
  • Disconnect lower radiator hose.
  • Disconnect clamp and degas hose.
  • Remove radiator mounting bolts, upper support brackets, jack handle and wheel nut wrench.
  • Remove radiator.
  • Reverse procedure to install, noting the following:
    • Torque bracket mounting bolts to 22 ft. lbs.
    • Torque transmission cooler fittings to 21 ft. lbs.
Econoline
    ...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Control Panel, Replace -> 2001 -> 2002 -> Auxiliary -> Auxiliary Control -> Auxiliary Front -> Auxiliary Rear -> Blackwood, Expedition, F-150 & Navigator -> Econoline -> Electronic Automatic Temperature Control (EATC) -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> Front -> Manual -> Ranger -> Rear -> Second Row -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Blackwood, Expedition, F-150 & Navigator
Front
  • Turn vents inward, then remove center instrument panel finish panel by grasping and pulling outward.
  • On models equipped with four-wheel-drive, disconnect 4WD control switch.
  • On all models, remove mounting screws and disconnect module electrical connectors.
  • Remove mounting nuts and disconnect module vacuum harness connector.
  • Remove climate control panel.
  • Reverse procedure to install.
Auxiliary
Front
  • Remove mounting screw, disconnect clips and slide o...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Orifice Tube/Expansion Valve Locations -> Domestic Light Trucks & Vans -> 2001-02
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Compressor Service -> Precautions -> Product Compatibility
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Product Compatibility

Before replenishing refrigerant oil, ensure ...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Pressure Gauge Indication
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Due to the different types of models and systems, the following typical pressure gauge indications should be used as a guide only as shown in Fig. . Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested. When indications other than normal are encountered, these typical indication charts will assist in diagnosing the refrigerant system. It should be noted that pressures may vary slightly above or below due to changes in ambient temperature and relative humidity.

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Condenser, Replace -> 2.3L Engine -> 2.5L, 3.0L & 4.0L Engines -> 2001 -> 2002 -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Ranger -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Blackwood, Expedition & Navigator
  • Recover refrigerant as outlined under .
  • Remove radiator as outlined under "Radiator.".
  • Remove mounting nuts, then disconnect condenser core inlet and outlet lines. Cap or plug lines and openings.
  • Remove mounting bolts and brackets, then the condenser core. Cap or plug lines and openings.
  • Reverse procedure to install, nothing the following:
    • Install new O-rings coated with suitable refrigerant oil.
    • Torque bracket mounting bolts to 66-92 inch lbs.
    • Torque line mounting nuts to 61-82 inch lbs...

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