2002 Ford Windstar REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Ford Windstar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Windstar car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Windstar automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Windstar vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Manual Air Conditioning & Heater System Diagnosis & Testing -> A/C & Heater System Diagnosis & Testing -> 2001 -> 2002 -> Cougar -> Crown Victoria & Grand Marquis -> Econoline -> Escape -> Escort & ZX2 -> Excursion & F-Super Duty -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport & Explorer Sport Trac -> F-150 -> F-650-F-750 -> Focus -> Mustang -> Ranger -> Sable & Taurus -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Cougar

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Crown Victoria & Grand Marquis

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Econoline

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Escape

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Escort & ZX2

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Excursion & F-Super Duty

2001
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Expedition & Naviga...

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CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Drum Brakes -> Escape, Villager & Windstar -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Service Brake

  • Raise and support vehicle. Ensure parking brake is released.
  • Remove rubber access plug from backing plate.
  • Slowly rotate rear wheel while gradually increasing length of adjuster assembly by rotating adjusting screw using brake adjustment tool No. D91L-1103-C, or equivalent.
  • In...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1995-03 Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Refer to Fi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

CV AXLE SHAFT, Replace -> Front
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Front

  • With vehicle in NEUTRAL, position on a hoist.
  • Remove front wheel and tire assembly.
  • Remove bolts and position disc brake caliper aside.
  • Remove front axle wheel hub retainer nut and washer.
  • Remove lower control arm ball joint pinch bolt and nut, then separate ball...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Reset Procedures
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

The Low tire Pressure Warning system is designed to detect a significant loss of inflation in any one of the tires installed on the vehicle. This system uses the anti-lock brake wheel speed sensors to detect a change in wheel speed due to deflation of a tire. Inflating a low tire will not reset the Tire Warning system . The Low Tire Warning system should also be reset, tires have been rotated, after tire replacement and after wheel alignment. Reset the Low Tire Warning system as follows:

  • Place the ignition switch in the On posit...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Starter, Replace
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

  • Raise and support vehicle.
  • Disconnect starter cable, then disconnect solenoid connector by pulling on connector shell only. Do not pull on wire.
  • Remove upper and lower ...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Ford Motor Co. Trucks -> Charge System Warning Indicator ->
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater outlet hose from he...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Windstar AUTOMOBILES

Component location diagrams for most 2002 Ford Windstar cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Diagram for 2002 Ford Windstar 3.8 V6 GASEngine Compartment Diagram for 2002 Ford Windstar 3.8 V6 GAS

Components on diagram:
  • Wheel Speed Sensor
  • Mass Air Flow Sensor
  • Brake Pressure Switch
  • Anti-Theft Hood Switch
  • Park Lamp
    • Vehicle Floor Diagram for 2002 Ford Windstar 3.8 V6 GASVehicle Floor Diagram for 2002 Ford Windstar 3.8 V6 GAS

    Components on diagram:
  • Parking Brake Switch
  • Safety Belt Buckle Switch
  • Power Point
  • Rear Seat Entertainment Module
  • Seat Horizontal Motor

    • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Windstar AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Windstar cars and light trucks sold in the U.S.

    2002 Ford Windstar 3.8 V6 GAS Wiring Diagram2002 Ford Windstar 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Accessory Delay Relay
    • 2002 Ford Windstar 3.8 V6 GAS Wiring Diagram2002 Ford Windstar 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Passive Anti-Theft Transceiver Module

    • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Windstar AUTOMOBILES

    OEM TSB listings for most 2002 Ford Windstar cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
    • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Windstar AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar SPECIFICATIONS DATA!

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