2002 Ford Windstar Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series & F-Series -> Escape -> Excursion, Explorer Sport/Sport Trac, F-Super Duty, Motorhome, Ranger & Windstar -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed -> Villager
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Aviator, Explorer & Mountaineer

Master Cylinder
  • Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Open master cylinder bleeder screw until brake fluid flows into container.
  • When fluid stops flowing, close bleeder screw.
  • Repeat procedure until there are no air bubbles in fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.

Disc Brakes -> Precautions
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Do not spill brake fluid on painted surfaces. If brake fluid is spilled on surfaces, wash off immediately.

Always inspect brake fluid level prior to servicing brake system If brake fluid level...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Noise -> Brake Pedal Eases Down Slowly -> Brake Pedal Goes Down Fast -> Brakes Drag -> Brakes Lock Up During Light Brake Pedal Force -> Brakes Pull Or Drift -> Excessive Brake Pedal Effort -> Excessive Or Erratic Brake Pedal Travel -> Red Brake Warning Indicator Always On
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Brakes Pull Or Drift

  • Tire air pressure.
  • Wheel alignment.
  • Brake pads, shoes or linings.
  • Brake or suspension components.

Red Brake Warning Indicator Always On

  • Instrument cluster.
  • Warning indicator circuit.
  • Parking brake.
  • Brake fluid level.

Brake Pedal Goes Down Fast

  • Brake fluid level.
  • Air in system.
  • Brake master cylinder fault.
  • Normal RABS or ABS function.

Brake Pedal Eases Down Slowly

  • Air in system.
  • Brake master cylinder fault.
  • Normal RABS or ABS function.

Brakes Lock Up During Light Brake Pedal Force

  • Disc or drum brake component.
  • Parking brake component...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

The single and tandem vacuum boosters,. Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.

On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.

The three basic elements of the booster are the vacuum power chamber, mechanically actua...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.

Anti-Lock Brakes -> Windstar -> System Service -> ABS Control Module -> Brake Sensors -> Brake System Bleed -> Component Replacement -> Front -> Hydraulic Control Unit (HCU) -> Manual -> Pressure -> Rear
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Brake System Bleed

Manual

Bleed sequence is righthand rear, lefthand rear, righthand front and lefthand front.

  • Clean all dirt from master cylinder filler cap, then remove cap.
  • Fill brake master cylinder reservoir.
  • Attach a rubber drain tube to righthand rear bleeder screw and submerge opposite end in container partially filled with clean brake fluid.
  • With aid of an assistant, pump and hold pressure on brake pedal.
  • Loosen righthand rear bleeder screw until stream of fluid comes out, then tighten bleeder screw.
  • Repeat steps four and five until clear, bubble free fluid comes out.
  • Fill brake ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.

Anti-Lock Brakes -> Windstar -> Troubleshooting -> ABS Too Sensitive/Engages On Normal Stop -> Hard Or Soft Brake Pedal -> Lack Of Deceleration During Medium/Hard Brake Applications -> No Communication w/ABS Control Module -> Soft Brake Pedal -> Unable To Enter Self-Test -> Vehicle Pulls During Braking -> Wheels Lock-Up -> Yellow ABS Warning Indicator On w/System Pass
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

ABS Too Sensitive/Engages On Normal Stop

  • Inspect rear brake anti-lock sensor indicator.
  • Inspect front brake anti-lock sensor indicator.
  • Inspect sensor output.
  • Intermittent open or shorted sensor circuit.
  • Inspect for chaffed wire insulation or pinched wire.
  • Inspect rear brake adjustment too tight.
  • Inspect linings.

Wheels Lock-Up

  • Inspect hydraulic outlet (dump) valve.
  • Damp or contaminated rear brake shoe linings, stuck/leaking wheel cylinder or over adjusted rear brakes.
  • Inspect parking brake.

Hard Or Soft Brake Pedal

  • Inspect for stuck inlet (isolation) valve.
  • Little or no vacuum boost.
  • Inspect ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar BRAKE SERVICE PROCEDURES

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