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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Windstar car and truck
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system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.
Anti-Lock Brakes -> Windstar -> System Service -> ABS Control Module -> Brake Sensors -> Brake System Bleed -> Component Replacement -> Front -> Hydraulic Control Unit (HCU) -> Manual -> Pressure -> Rear
Vehicle: 2002 Ford Windstar 3.8 V6 GAS
Brake System Bleed
Manual
Bleed sequence is righthand rear, lefthand rear, righthand front and lefthand front.
- Clean all dirt from master cylinder filler cap, then remove cap.
- Fill brake master cylinder reservoir.
- Attach a rubber drain tube to righthand rear bleeder screw and submerge opposite end in container partially filled with clean brake fluid.
- With aid of an assistant, pump and hold pressure on brake pedal.
- Loosen righthand rear bleeder screw until stream of fluid comes out, then tighten bleeder screw.
- Repeat steps four and five until clear, bubble free fluid comes out.
- Fill brake ...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E & F Series -> E-150, E-250, E-350 & E-450 -> E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-Series -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS
Replacement
Aviator
Front
- Raise and support vehicle.
- Remove front tire and wheel assemblies.
- Remove components in sequence, Fig. .
- Reverse procedure to install.
Rear
Refer to Fig. , and remove rear brake components in sequence listed.
E-Series
Front
E-150, E-250, E-350 & E-450
- Raise and support vehicle, remove front tire and wheel assemblies.
- Unclip speed sensor wiring from front brake hose.
- Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
- Remove two disc caliper mounting bolts, then the caliper, Fig. .
- Reverse procedure to install, noting the following:
- F...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.
Disc Brakes -> Troubleshooting -> Brake Noise -> Brake Pedal Eases Down Slowly -> Brake Pedal Goes Down Fast -> Brakes Drag -> Brakes Lock Up During Light Brake Pedal Force -> Brakes Pull Or Drift -> Excessive Brake Pedal Effort -> Excessive Or Erratic Brake Pedal Travel -> Red Brake Warning Indicator Always On
Vehicle: 2002 Ford Windstar 3.8 V6 GAS
Brakes Pull Or Drift
- Tire air pressure.
- Wheel alignment.
- Brake pads, shoes or linings.
- Brake or suspension components.
Red Brake Warning Indicator Always On
- Instrument cluster.
- Warning indicator circuit.
- Parking brake.
- Brake fluid level.
Brake Pedal Goes Down Fast
- Brake fluid level.
- Air in system.
- Brake master cylinder fault.
- Normal RABS or ABS function.
Brake Pedal Eases Down Slowly
- Air in system.
- Brake master cylinder fault.
- Normal RABS or ABS function.
Brakes Lock Up During Light Brake Pedal Force
- Disc or drum brake component.
- Parking brake component...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.
Anti-Lock Brakes -> Windstar -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Pinpoint Tests
Vehicle: 2002 Ford Windstar 3.8 V6 GAS
Accessing Diagnostic Trouble Codes
- Connect New Generation Star (NGS) Tester tool No. 007-00500, or equivalent, to Data Link Connector (DLC) located under instrument panel to right of steering column.
- Place ignition in RUN position.
- Follow instructions on NGS Tester screen to retrieve Diagnostic Trouble Codes (DTC).
Diagnosti...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.
Drum Brakes -> Escape, Villager & Windstar -> Brake Service -> Escape -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS
Escape
- Raise and support vehicle.
- Remove rear tire and wheel assemblies.
- Remove brake drum retaining clips, if equipped.
- If brake drums will not come off, move brake shoe adjusting lever of brake adjuster screw, then loosen brake shoe adjuster nut.
- Remove brake dust and dirt from assemblies with brake/clutch service vacuum.
- If new shoes are to be installed, resurface rear brake drums.
- Remove parking brake cable from parking brake cable lever.
- Remove hold down clips and pins.
- Remove lower spring.
- Pull bottom of brake shoe forward, then release upper return spring.
- Remove self adjuster lever a...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+.
Anti-Lock Brakes -> Windstar -> Precautions -> Brake Fluid Handling
Vehicle: 2002 Ford Windstar 3.8 V6 GAS
Brake Fluid Handling
Brake fluid can cause serious injury and vehicle damage if not handled properly. Avoid ...
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