2002 Ford ZX2 A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars -> Heater Core, Replace -> Continental -> Cougar -> Crown Victoria & Grand Marquis -> Escort -> Focus -> LS & Thunderbird -> Mustang -> Sable & Taurus -> Town Car
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

Continental
  • Remove instrument panel as outlined under "Instrument Panel."
  • Drain coolant into suitable container to level below heater core.
  • Disconnect Powertrain Control Module (PCM) electrical connector.
  • Disconnect heater core hoses.
  • Remove mounting screws and metal access cover, Fig. .
  • Disconnect wire harness connector, then remove screws and electronic blend door actuator, Fig. .
  • Remove air intake flue damper assist spring, Fig. .
  • Depress locking ramp and remove damper door shaft from air temperature control door shaft, Fig....

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

For R-134a system an electronic type leak detector is recommended.

Electronic Leak Detectors

...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars -> A/C Clutch Cycle Switch, Replace -> Cougar -> Crown Victoria, Grand Marquis, Mustang & Town Car
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

Cougar
  • Remove radiator grille and lefthand headlamp assembly.
  • Disconnect electrical connectors.
  • Start and run engine.
  • Switch air conditioning on.
  • Cross connect electrical connector so compressor runs with switch.
  • Disconnect electrical connector and...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars -> Hydraulic Fan Motor, Replace -> LS & Thunderbird
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

LS & Thunderbird

Refer to "... "

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars -> Technical Service Bulletins -> 1998-2000 Town Car -> 1998-99 Escort -> 1999-2000 Continental, LS & Town Car -> 2000 Crown Victoria, Grand Marquis, LS, Town Car, Sable & Taurus -> 2000 Focus -> 2000 LS -> 2000 Sable & Taurus -> 2001 Crown Victoria & Grand Marquis -> 2001-02 LS & 2002 Thunderbird -> All Vehicles -> Blow Motor Stays On High -> Compressor Cycling Hesitation Or Surge -> Defrost Door Fluttering -> Engine Overheating -> Focus -> Front Cowl Evaporator Case Water Leak -> High Pitched Whistle From Plenum -> Inaccurate Ambient Temperature Display -> Incorrect R-134a Charge Level Label -> Inoperative Blower Motor -> Lack Of Cooling -> Repeat Heater Core Failure
Vehicle: 2002 Ford ZX2 2.0 L4 GAS

High Pitched Whistle From Plenum

2001 Crown Victoria & Grand Marquis

On some of these models there may be a high pitched whistler noise from the air conditioning plenum while driven at more than 55 mph with air conditioning in Off or Max A/C settings.

This condition may be caused by air flow over the air inlet duct drain flap door.

To correct this condition, proceed as follows:

  • Raise and support vehicle, then remove righthand front tire and wheel assembly.
  • Remove rear mounting screw and peel fender apron back a...

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