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2002 Ford ZX2 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford ZX2 car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford ZX2 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Component Replacement & Adjustment -> Passenger Cars -> A/C Pressure Transducer, Replace -> Continental -> Crown Victoria, Grand Marquis & Town Car -> LS & Thunderbird -> Mustang
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Continental
- Raise and support vehicle.
- Remove pin-type retainers, mounting screws and radiator air deflector.
- Disconnect electrical connector.
- Remove pressure cutoff switch.
- Reverse procedure to install, noting the following:
- Install new O-rings coated with suitable refrigerant oil.
- Torque switch to 61-121 inch lbs.
- Torque radiator air deflector mounting screws to 71-106 inch lbs.
Crown Victoria, Grand Marquis & Town Car
- Disconnect connector.
- Remove pressure cutoff switch
- R...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Power Brake Units -> Adjustments -> Bendix Type -> Escort, Tracer & ZX2 -> Except Escort, Tracer & ZX2 -> Pushrod -> Single Diaphragm Booster
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Pushrod
Proper adjustment of the master cylinder pushrod is necessary to ensure proper operation of the power brake system. A pushrod that is too long will prevent the master cylinder piston from completely releasing hydraulic pressure, eventually causing the brakes to drag. A pushrod that is too short will cause excessive brake pedal travel and cause groaning noises to come from the booster when the brakes are applied. A properly adjusted pushrod that remains assembled to the booster with which is was matched during production should not require service adjustment. However, if the b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1998-03 Escort, ZX2, LN7, Lynx & Tracer -> Normal Service -> Severe Service
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Normal Service
Replac...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
- Raise and support vehicle.
- Remove lug nuts and remove front tire and wheel.
- Raise staked portion of front axle wheel hub retainer using a small cape chisel.
- Remove and discard front axle wheel hub retainer.
- Remove cotter pin and tie rod end nut.
- Use a suitable tool to separate tie rod end from front wheel knuckle.
- Remove stabilizer bar link.
- Remove nut and ball joint pinch bolt.
- Pry down on front suspension lower arm separating front suspension lower arm ball joint from front wheel knuckle.
- Pull outward on front wheel knuckle then pull front wheel driveshaft and joint from front w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove cover and disconnect electrical connectors.
- Remove alternator mounting bolt and secure coolant expansion tank aside.
- Secure power steering reservoir aside.
- Remove mounting bolt and secure engine wiring loom bracket aside.
- Disconnect ground ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Ford Motor Co. Cars -> Air Bag Warning Lamp ->
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
- Disconnect cooling fan motor electrical connectors.
- Remove two pin-type retainers.
- Raise and support vehicle.
- Release top clip of radiator to allow cooling fan motor and shroud to be raised.
- Remove fan and shroud.
- Drain coolant into suitable container.
- Remove four pin-type retainers from radiator air deflector.
- Lower vehicle, then disconnect upper radiator hose.
- Raise and support vehicle.
- On models eq...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford ZX2 AUTOMOBILES
Component location diagrams for most 2002 Ford ZX2 cars and light trucks sold in the U.S. from 1990+.
 Interior Lighting Components Diagram for 2002 Ford ZX2 2.0 L4 GASComponents on diagram: |
 HVAC Components Diagram for 2002 Ford ZX2 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Ford ZX2 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford ZX2 cars and light trucks sold in the U.S.
 2002 Ford ZX2 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Ford ZX2 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford ZX2 AUTOMOBILES
OEM TSB listings for most 2002 Ford ZX2 cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford ZX2 2.0 L4 GAS Auto Systems: |
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Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2002 Ford ZX2 2.0 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford ZX2 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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