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2002 Ford ZX2 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford ZX2 car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford ZX2 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Cooling System Capacities -> Ford Motor Co. Passenger Cars -> 1992-2002 Ford Escort & ZX2 & Mercury Tracer
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Disc Brakes -> Rear Disc & Parking Brakes -> Inspection
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Remove wheels and inspect brake disc, calipers and linings. Inspect and repack wheel bearings if required.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
If caliper was removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Using an air hose, blow out drilled passages and bores. Inspect dust boots for punctures or tears. If punctures or tears are evident, install new boots during assembly.
Inspect piston bores in both housings for scoring or pitting. Bores showing light scr...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Ford Motor Co. Passenger Cars -> Component Locations -> 1997-03 Escort & ZX2
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Refer to ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
- Raise and support vehicle.
- Remove lug nuts and remove front tire and wheel.
- Raise staked portion of front axle wheel hub retainer using a small cape chisel.
- Remove and discard front axle wheel hub retainer.
- Remove cotter pin and tie rod end nut.
- Use a suitable tool to separate tie rod end from front wheel knuckle.
- Remove stabilizer bar link.
- Remove nut and ball joint pinch bolt.
- Pry down on front suspension lower arm separating front suspension lower arm ball joint from front wheel knuckle.
- Pull outward on front wheel knuckle then pull front wheel driveshaft and joint from front w...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Starter, Replace
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
- Disconnect Mass Air Flow sensor.
- Disconnect breather pipe.
- Disconnect air cleaner outlet tube from throttle body and remove air cleaner.
- Remove starter motor upper mounting bolts
- Raise and support vehicle.
- Disconnect starter motor electrical connector.
- Remove lowe...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
- Disconnect cooling fan motor electrical connectors.
- Remove two pin-type retainers.
- Raise and support vehicle.
- Release top clip of radiator to allow cooling fan motor and shroud to be raised.
- Remove fan and shroud.
- Drain coolant into suitable container.
- Remove four pin-type retainers from radiator air deflector.
- Lower vehicle, then disconnect upper radiator hose.
- Raise and support vehicle.
- On models eq...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford ZX2 AUTOMOBILES
Component location diagrams for most 2002 Ford ZX2 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Component Location Views Diagram for 2002 Ford ZX2 2.0 L4 GASComponents on diagram: |
 Throttle Body Components Diagram for 2002 Ford ZX2 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Ford ZX2 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford ZX2 cars and light trucks sold in the U.S.
 2002 Ford ZX2 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Ford ZX2 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford ZX2 AUTOMOBILES
OEM TSB listings for most 2002 Ford ZX2 cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford ZX2 2.0 L4 GAS Auto Systems: |
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Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2002 Ford ZX2 2.0 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford ZX2 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford ZX2 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2002 Ford ZX2 SPECIFICATIONS DATA!
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