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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford ZX2 car and truck
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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.
Drum Brakes -> Escort, Tracer & ZX2 -> Tightening Specifications
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Brake Disc Service
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Disc brake service is critical due to the close tolerances required in machining the brake disc to ensure proper brake operation.
Maintaining close control of the shape of the rubbing surfaces is required to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is required to avoid pulls and erratic performance and promote long lining life and equal lining wear of both the lefthand and righthand brakes.
Do not attempt to refinish the rubbing surfaces unless precision equipme...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Precautions -> Battery Ground Cable -> System Depressurizing
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Battery Ground Cable
Prior to service, disconnect battery ground cable and isolate as required.
System Depressurizing
On models equipped with anti-lock brakes, hyd...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> Bendix Type -> Escort, Tracer & ZX2 -> Except Escort, Tracer & ZX2 -> Pushrod -> Single Diaphragm Booster
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Pushrod
Proper adjustment of the master cylinder pushrod is necessary to ensure proper operation of the power brake system. A pushrod that is too long will prevent the master cylinder piston from completely releasing hydraulic pressure, eventually causing the brakes to drag. A pushrod that is too short will cause excessive brake pedal travel and cause groaning noises to come from the booster when the brakes are applied. A properly adjusted pushrod that remains assembled to the booster with which is was matched during production should not require service adjustment. However, if the b...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Brake System Bleed -> System Priming -> Wheel Bleeding Sequence
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Pressure bleeding is recommended for all hydraulic disc brake systems.
Do not reuse brake fluid drained from the hydraulic system when bleeding the brakes. Ensure disc brake pistons are returned to their normal positions and the shoe and lining assemblies are properly seated.
Do not shake the pressure bleeder tank while air is being added or after it has been pressurized. This will prevent air from the tank getting into the lines. Do not move the tank during the bleeding operation. The tank should be kept at least one third full.
On models equipped with power brakes, exhaust the...
CLICK HERE TO GET FULL ACCESS TO 2002 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford ZX2 cars and light trucks from 1990+.
Anti-lock Brakes -> Escort, Tracer & ZX2 -> Precautions -> Hydraulic Brake Fluid Color
Vehicle: 2002 Ford ZX2 2.0 L4 GAS
Hydraulic Brake Fluid Color
Hydraulic brake fluid must conform with the requirements of Federal Motor Vehicle Safety Standard 116. Under this standard, brake fluids are visually different from other automotive fluids such as transmission, power steering and engine.
Fluid color in a normal brake system may vary from its original color for many reasons. A brake master cylinder may show significantly different shades fluid color between the two brake master cylinder reservoirs. Color may also appear to vary between cast steel and die cast aluminum reservoirs. Some reasons for discolorati...
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