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2002 Isuzu Axiom CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Isuzu REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Isuzu Axiom AUTOMOBILES
Isuzu -> Component Replacement & Adjustment -> Instrument Panel, Replace -> Axiom -> Rodeo & Rodeo Sport -> Trooper -> VehiCROSS
Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS
For Hombre Component Replacement & Adjustment, refer to under the S/T Series.
Axiom
- Remove knee pads, Fig. .
- Remove instrument cluster upper cover and disconnect connectors.
- Remove six mounting screws and pull center cluster out at six clip position.
- Disconnect cigarette lights, ash tray lamp and hazard switch connectors.
- Remove center cluster.
- Remove four mounting screws and display unit. Disconnect connectors.
- Remove four mounting screws and audio unit. Disconnect connectors.
- Open lid, then remove two mounting scre...
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BRAKE SERVICE PROCEDURES FOR 2002 Isuzu Axiom AUTOMOBILES
Anti-lock Brakes -> System Service -> Accelerometer -> Amigo, Axiom & Rodeo -> Anti-Lock Hydraulic Valve -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Electronic Hydraulic Control Unit (EHCU) -> Front -> G-Sensor -> Hydraulic Unit -> Isolation/Dump Valve -> Rear -> Rodeo -> Rodeo & Trooper w/Rear Wheel ABS -> Speed Sensor -> Trooper -> Trooper & VehiCROSS
Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS
Brake System Bleed
Refer to "Hydraulic Brake System" for brake bleeding procedure.
Component Replacement
These components are non-serviceable and must be replaced as a unit, do not try to disassemble components.
Hydraulic Unit
Rodeo
- Perform gear tension relief procedure using a Tech 1 scan tool, or equivalent.
- Remove battery ground cable.
- Drain brake fluid in reservoir, master cylinder and hydraulic unit.
- Place shop towel beneath hydraulic modulator brake pipes to prevent brake fluid from contaminating motor pack or electrical connectors.
- Remove hydraulic unit attaching bolt, then the hydrau...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Isuzu Axiom AUTOMOBILES
Isuzu -> Fuel Filter Replacement -> Amigo, Axiom, I-Mark, Impulse, Pickup, Rodeo, Stylus, Trooper & VehiCROSS w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability sympto...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Isuzu Axiom AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS
Front
- Place shift lever in neutral.
- Raise vehicle off ground and support it with safety stands in proper locations.
- Mark companion flange on front drive. Its recommended to use paint for reference marks. Never damage driveshaft flange and companion flange on front drive.
- Remove exhaust and transfer protectors.
- Remove bolts and then remove driveline from front final drive and transfer case.
- Reverse procedure to install noting the following:
- Torque driveline to transfer companion flange mounting bolts to 46 ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Isuzu Axiom AUTOMOBILES
Starter, Replace
Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle, then disconnect oxygen sensor electrical connector.
- Remove exhaust pipe from lefthand side.
- Disconnect wiring from solenoid.
- Remove ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Isuzu Axiom AUTOMOBILES
Isuzu -> Check Trans. Indicator Lamp -> Amigo, Axiom, Rodeo, Rodeo Sport, Trooper & VehiCROSS
Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS
On models equipped with automatic transmission,the Check Trans. lamp should illuminate for a few seconds after the ignition switch is placed in the on position. If the lamp is flashing, the computer controlling the transmission has detected a fault. The computer will place the transmission in the back up mode. In...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Isuzu Axiom AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS
- Drain engine coolant into suitable container.
- On models equipped with automatic transmission,remove oil cooler lines, Fig. .
- On all models, remove radiator hoses, then remove clips, bottom lock and lower fan guide.
- ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Isuzu Axiom AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Remove radiator upper fan shroud from radiator.
- Rotate tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Isuzu Axiom AUTOMOBILES
Component location diagrams for most 2002 Isuzu Axiom cars and light trucks sold in the U.S. from 1990+.
Fuse, Relay & Diode Relay/ Fuse Box Location Diagram for 2002 Isuzu Axiom 3.5 V6 GAS Components on diagram: |
Exterior Lamp Locations Diagram for 2002 Isuzu Axiom 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Isuzu Axiom AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Isuzu Axiom cars and light trucks sold in the U.S.
2002 Isuzu Axiom 3.5 V6 GAS Wiring Diagram Components on diagram: |
2002 Isuzu Axiom 3.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Isuzu Axiom AUTOMOBILES
OEM TSB listings for most 2002 Isuzu Axiom cars and light trucks sold in the U.S. from 1985+.
Document: WARRANTY PROCEDURES Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS Auto Systems: |
Document: CHANGES TO TECHNICAL ASSISTANCE LINE (TAL) Vehicle: 2002 Isuzu Axiom 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Isuzu Axiom AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Isuzu Axiom cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Isuzu Axiom cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Isuzu Axiom cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Isuzu Axiom cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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