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We have info for following modifications of 2002 KIA RIO
- 2002 KIA RIO 1.5 L4 GAS, CC:1493, Fuel Injection
- 2002 KIA RIO Cinco 1.5 L4 GAS, CC:1493, Fuel Injection
- 2002 KIA RIO RX-V 1.5 L4 GAS, CC:1493, Fuel Injection
BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement
Vehicle: 2002 KIA RIO Cinco 1.5 L4 GAS
Replace rotor as...
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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> Brake Shoes, Replace -> Installation -> Removal -> Rio -> Sedona -> Sephia & Spectra -> Sportage
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS
Brake Shoes, Replace
Rio
- Remove brake shoes in numbered sequence, Fig. .
- Reverse procedure to install, noting the following:
- Clean backing plate with suitable vacuum cleaning equipment.
- Lubricate backing plate shoe contact pads.
- Tighten bolts and nuts to specifications.
Sedona
Removal
- Ensure parking brake is fully released.
- Raise and support vehicle.
- Remove tire and wheel.
- Remove brake drum to hub mounting screws, then the drum.
- Loosen parking brake cable square nut completely, Fig. .
- Remove adjuster spring from adjust lever and brake shoe, Fig. .
- Remove adjust lever, then rotate adjuster star...
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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Anti-lock Brakes -> Rio -> System Service -> Brake System Bleed -> Component Replacement -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Rear Wheel Speed Sensor
Vehicle: 2002 KIA RIO Cinco 1.5 L4 GAS
Brake System Bleed
Refer to "Hydraulic Brake Systems" for brake bleeding procedure.
Component Replacement
Hydraulic Control Unit (HCU)
- Disconnect HCU electrical connectors.
- Disconnect brake line fittings at HCU using a suitable flare nut wrench.
- Plug all open lines and ports to prevent entry of dirt or debris.
- Remove HCU mounting bracket bolt and nut, then the HCU.
- Reverse procedure to install, noting the following:
- Torque HCU mounting bracket bolt and nut to 12-20 ft. lbs.
- Torque brake line fittings to 10-16 ft. lbs.
- Bleed brakes as outlined under "Brake System Bleed."
Front Wheel Speed Sensor
- R...
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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS
- Ensure brake fluid reservoir remains at least 3/4 full during entire bleed procedure.
- Raise and support vehicle.
- Remove bleeder cap at bleeder screw farthest from master cylinder and attach a vinyl hose to bleeder screw.
- Place other end of tube in a clear container filled with fresh brake flui...
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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Replacement
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS
Replacement
- Remove caliper in numbered sequence, Figs. , , and .
- R...
CLICK HERE TO GET FULL ACCESS TO 2002 KIA RIO BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Master Cylinder -> Rio -> Sephia -> Sportage -> Wheel Cylinder
Vehicle: 2002 KIA RIO 1.5 L4 GAS
Master Cylinder
Rio
- Secure master cylinder assembly in a suitable vise.
- Remove reservoir cap, Fig. , then drain brake fluid into a suitable container.
- Remove level sensor using a suitable screwdriver.
- Remove reservoir mounting screw, then pry reservoir out of master cylinder. Discard seals.
- Push primary piston into cylinder bore to ease snap ring removal, then remove snap ring and piston.
- Push secondary piston into bore, then remove secondary piston stop screw.
- Place a suitable shop towel in bore to catch secondary piston.
- Remove secondary piston using compressed air through port.
- Rever...
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