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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 KIA RIO car and truck
repair procedures including KIA engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 KIA RIO automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 KIA RIO
- 2002 KIA RIO 1.5 L4 GAS, CC:1493, Fuel Injection
- 2002 KIA RIO Cinco 1.5 L4 GAS, CC:1493, Fuel Injection
- 2002 KIA RIO RX-V 1.5 L4 GAS, CC:1493, Fuel Injection
BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> Brake Shoes, Replace -> Installation -> Removal -> Rio -> Sedona -> Sephia & Spectra -> Sportage
Vehicle: 2002 KIA RIO 1.5 L4 GAS
Brake Shoes, Replace
Rio
- Remove brake shoes in numbered sequence, Fig. .
- Reverse procedure to install, noting the following:
- Clean backing plate with suitable vacuum cleaning equipment.
- Lubricate backing plate shoe contact pads.
- Tighten bolts and nuts to specifications.
Sedona
Removal
- Ensure parking brake is fully released.
- Raise and support vehicle.
- Remove tire and wheel.
- Remove brake drum to hub mounting screws, then the drum.
- Loosen parking brake cable square nut completely, Fig. .
- Remove adjuster spring from adjust lever and brake shoe, Fig. .
- Remove adjust lever, then rotate adjuster star...
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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Anti-lock Brakes -> Rio -> System Service -> Brake System Bleed -> Component Replacement -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Rear Wheel Speed Sensor
Vehicle: 2002 KIA RIO 1.5 L4 GAS
Brake System Bleed
Refer to "Hydraulic Brake Systems" for brake bleeding procedure.
Component Replacement
Hydraulic Control Unit (HCU)
- Disconnect HCU electrical connectors.
- Disconnect brake line fittings at HCU using a suitable flare nut wrench.
- Plug all open lines and ports to prevent entry of dirt or debris.
- Remove HCU mounting bracket bolt and nut, then the HCU.
- Reverse procedure to install, noting the following:
- Torque HCU mounting bracket bolt and nut to 12-20 ft. lbs.
- Torque brake line fittings to 10-16 ft. lbs.
- Bleed brakes as outlined under "Brake System Bleed."
Front Wheel Speed Sensor
- R...
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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Drum Brakes -> Inspection
Vehicle: 2002 KIA RIO 1.5 L4 GAS
- Measure brake drum diameter. Ensure maximum diameter is within specifications.
- Inspect for scratches or...
CLICK HERE TO GET FULL ACCESS TO 2002 KIA RIO BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Anti-lock Brakes -> Rio -> Precautions
Vehicle: 2002 KIA RIO 1.5 L4 GAS
Hydraulic brake fluid will damage painted surface...
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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Disc Brakes -> Brake System Bleed
Vehicle: 2002 KIA RIO Cinco 1.5 L4 GAS
- Ensure brake fluid reservoir remains at least 3/4 full during entire bleed procedure.
- Raise and support vehicle.
- Remove bleeder cap at bleeder screw farthest from master cylinder and attach a vinyl hose to bleeder screw.
- Place other end of tube in a clear container filled with fresh brake flui...
CLICK HERE TO GET FULL ACCESS TO 2002 KIA RIO BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Master Cylinder -> Rio -> Sephia -> Sportage -> Wheel Cylinder
Vehicle: 2002 KIA RIO Cinco 1.5 L4 GAS
Master Cylinder
Rio
- Secure master cylinder assembly in a suitable vise.
- Remove reservoir cap, Fig. , then drain brake fluid into a suitable container.
- Remove level sensor using a suitable screwdriver.
- Remove reservoir mounting screw, then pry reservoir out of master cylinder. Discard seals.
- Push primary piston into cylinder bore to ease snap ring removal, then remove snap ring and piston.
- Push secondary piston into bore, then remove secondary piston stop screw.
- Place a suitable shop towel in bore to catch secondary piston.
- Remove secondary piston using compressed air through port.
- Rever...
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