2002 KIA RIO Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 KIA RIO

  • 2002 KIA RIO 1.5 L4 GAS, CC:1493, Fuel Injection
  • 2002 KIA RIO Cinco 1.5 L4 GAS, CC:1493, Fuel Injection
  • 2002 KIA RIO RX-V 1.5 L4 GAS, CC:1493, Fuel Injection

BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement
Vehicle: 2002 KIA RIO Cinco 1.5 L4 GAS

Replace rotor as...

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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Brake Shoes, Replace -> Installation -> Removal -> Rio -> Sedona -> Sephia & Spectra -> Sportage
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS

Brake Shoes, Replace

Rio
  • Remove brake shoes in numbered sequence, Fig. .
  • Reverse procedure to install, noting the following:
    • Clean backing plate with suitable vacuum cleaning equipment.
    • Lubricate backing plate shoe contact pads.
    • Tighten bolts and nuts to specifications.
Sedona
Removal
  • Ensure parking brake is fully released.
  • Raise and support vehicle.
  • Remove tire and wheel.
  • Remove brake drum to hub mounting screws, then the drum.
  • Loosen parking brake cable square nut completely, Fig. .
  • Remove adjuster spring from adjust lever and brake shoe, Fig. .
  • Remove adjust lever, then rotate adjuster star...

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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.

Anti-lock Brakes -> Rio -> System Service -> Brake System Bleed -> Component Replacement -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Rear Wheel Speed Sensor
Vehicle: 2002 KIA RIO Cinco 1.5 L4 GAS

Brake System Bleed

Refer to "Hydraulic Brake Systems" for brake bleeding procedure.

Component Replacement

Hydraulic Control Unit (HCU)
  • Disconnect HCU electrical connectors.
  • Disconnect brake line fittings at HCU using a suitable flare nut wrench.
  • Plug all open lines and ports to prevent entry of dirt or debris.
  • Remove HCU mounting bracket bolt and nut, then the HCU.
  • Reverse procedure to install, noting the following:
    • Torque HCU mounting bracket bolt and nut to 12-20 ft. lbs.
    • Torque brake line fittings to 10-16 ft. lbs.
    • Bleed brakes as outlined under "Brake System Bleed."
Front Wheel Speed Sensor
  • R...

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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS

  • Ensure brake fluid reservoir remains at least 3/4 full during entire bleed procedure.
  • Raise and support vehicle.
  • Remove bleeder cap at bleeder screw farthest from master cylinder and attach a vinyl hose to bleeder screw.
  • Place other end of tube in a clear container filled with fresh brake flui...

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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Replacement
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS

Replacement

  • Remove caliper in numbered sequence, Figs. , , and .
  • R...

CLICK HERE TO GET FULL ACCESS TO 2002 KIA RIO BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 KIA RIO cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Master Cylinder -> Rio -> Sephia -> Sportage -> Wheel Cylinder
Vehicle: 2002 KIA RIO 1.5 L4 GAS

Master Cylinder

Rio
  • Secure master cylinder assembly in a suitable vise.
  • Remove reservoir cap, Fig. , then drain brake fluid into a suitable container.
  • Remove level sensor using a suitable screwdriver.
  • Remove reservoir mounting screw, then pry reservoir out of master cylinder. Discard seals.
  • Push primary piston into cylinder bore to ease snap ring removal, then remove snap ring and piston.
  • Push secondary piston into bore, then remove secondary piston stop screw.
  • Place a suitable shop towel in bore to catch secondary piston.
  • Remove secondary piston using compressed air through port.
  • Rever...

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