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2002 KIA RIO CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT KIA REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 KIA RIO car and truck
repair procedures including KIA engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your KIA RIO automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Kia -> Component Replacement & Adjustment -> Receiver/Drier, Replace -> Optima -> Rio -> Sedona -> Sephia & Spectra -> Sportage
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS
Optima
Recover refrigerant as outlined under . Refer to Fig. for receiver/drier assembly replacement.
Rio
- Recover refrigerant as outlined under .
- Remove inlet and outlet fittings from receiver/dryer.
- Remove receiver/dryer mounting bolt, then the receiver/dryer.
- Reverse procedure to install, noting the following:
- Apply clean compressor oil to fitting O-rings.
- Add compressor oil to high pressure port of receiver/dryer.
- Torque fittings to 43-61 inch lbs.
Sedona
- Recover refrigerant as outl...
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BRAKE SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Disc Brakes -> Caliper Service -> Replacement
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS
Replacement
- Remove caliper in numbered sequence, Figs. , , and .
- R...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Kia -> Component Locations -> Rio
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS
Refer to Fig. for...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2002 KIA RIO 1.5 L4 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove drain plug and drain transaxle fluid in suitable container.
- Remove driveshaft cotter pin, castle nut and washer from front hub.
- Remove tension rod mounting nuts.
- Remove ball joint clamp mounting bolt from knuckle.
- Pry down lower arm and disconnect ball joint.
- Remove stabilizer bar from control link after loosening control link nut.
- Insert suitable tool between transaxle case and driveshaft assembly, then separate driveshaft...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Starter, Replace
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS
- Disconnect battery ground cable.
- Remove upper intake manifold bracket.
- Disconnect starter electrical connectors.
- Remove...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Cabin Air Filter Service -> Kia -> 2001-05 Rio
Vehicle: 2002 KIA RIO Cinco 1.5 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 9,500 miles. In dusty areas change the cabin air filter more often.
- Remove the glove compartment.
- Pull the cabin air filter cover by sliding to the left.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Kia -> Air Bag Warning Lamp ->
Vehicle: 2002 KIA RIO RX-V 1.5 L4 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Radiator, Replace
Vehicle: 2002 KIA RIO 1.5 L4 GAS
- Drain coolant into a suitable container.
- Remove fresh air duct.
- Remove radiator upper bracket bolts, then the brackets.
- Disconnect radiator upper hose from radiator.
- Disconnect coolant reservoir hose from radiator.
- Disconnect cooling fan electrical connectors.
- Remove cooling...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 KIA RIO AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 KIA RIO Cinco 1.5 L4 GAS
- Disconnect battery ground cable.
- Loosen coolant pump pulley bolts.
- Loosen alternator support nut.
- Loosen alternator lockbolt and remove belt.
- Clean and inspect belt surfaces of...
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COMPONENT LOCATION DIAGRAMS FOR 2002 KIA RIO AUTOMOBILES
Component location diagrams for most 2002 KIA RIO cars and light trucks sold in the U.S. from 1990+.
 Driveshaft Diagram for 2002 KIA RIO RX-V 1.5 L4 GASComponents on diagram: |
 Rear Suspension Diagram for 2002 KIA RIO 1.5 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 KIA RIO AUTOMOBILES
OEM drawn wiring diagrams for most 2002 KIA RIO cars and light trucks sold in the U.S.
 2002 KIA RIO 1.5 L4 GAS Wiring DiagramComponents on diagram: |
 2002 KIA RIO 1.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 KIA RIO AUTOMOBILES
OEM TSB listings for most 2002 KIA RIO cars and light trucks sold in the U.S. from 1985+.
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Document: Enhanced Dealer Feedback and Digital Camera Requirements to Support Kia Quality Initiatives Vehicle: 2002 KIA RIO 1.5 L4 GAS Auto Systems: |
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Document: KIA MOTORS "TECH TIMES" PRINT EDITION MOVES EXCLUSIVELY TO "ON LINE" Vehicle: 2002 KIA RIO 1.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 KIA RIO AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 KIA RIO cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 KIA RIO cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 KIA RIO cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 KIA RIO cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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