2002 Mercury Mountaineer Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mercury Mountaineer car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Mercury Mountaineer automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Mercury Mountaineer

  • 2002 Mercury Mountaineer 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2002 Mercury Mountaineer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2002 Mercury Mountaineer 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K

BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 2002 Mercury Mountaineer 4.0 V6 GAS

The single and tandem vacuum boosters,. Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.

On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.

The three basic elements of the booster are the vacuum power chamber, mechanically actua...

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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
Vehicle: 2002 Mercury Mountaineer 4.0 V6 GAS

Service Brake

The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.

Drums Removed
  • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
  • Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
  • Reverse tool an...

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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-250 & F-350 2WD -> F-250 & F-350 4WD, F-450 & F-550 -> F-Series -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal -> Windstar & Villager
Vehicle: 2002 Mercury Mountaineer 4.0 V6 FLEX

Aviator

Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove front brake components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

Escape

  • Remove disc brake caliper and anchor plate as outlined in "Caliper Service".
  • Remove rotor
  • Reverse Procedure to install. Tighten all nuts and bolts to specification.

E-Series

Front

Refer to Figs. through , and remove components in sequence listed.

Rear
Removal
  • Remove disc brake caliper, refer to "Caliper Service."
  • Remove axle shafts as outlined in "Rear Axle & S... "

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Mountaineer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> Precautions -> Brake Fluid Handling
Vehicle: 2002 Mercury Mountaineer 4.0 V6 GAS

Brake Fluid Handling

Brake fluid can cause serious injury and vehicle damage if not handled properly. Avoid ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Mountaineer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> Troubleshooting -> Symptom Chart
Vehicle: 2002 Mercury Mountaineer 4.0 V6 FLEX

Symptom Chart

Refer ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Mountaineer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, Navigator, Mountaineer & F-250LD -> Parking Brake -> Rear Disc -> Windstar
Vehicle: 2002 Mercury Mountaineer 4.6 V8 GAS

Parking Brake

Expedition, Explorer, Navigator, Mountaineer & F-250LD
Rear Disc
  • Remove rear disc brake rotor as outlined in "Rotor, Replace."
  • Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
  • Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
  • Reverse procedure to install.
E-Super Duty
E-450 & E-550
  • Raise and support vehicle.
  • Remove clevis pin and disconnect adjusting clevis from parking brake lever.
  • Loosen jam nut several turn and position parking brake lever in applied position.
  • Tighten or loosen...

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