2002 Mercury Villager A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Villager cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Mercury Villager 3.3 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Villager cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Compressor, Replace -> 2.3L Engine -> 2.5L Engine -> 2001 -> 2002 -> 3.0L Engine -> 4.0L Engine -> 4.2L Engine -> 4.6L & 5.4L Engines -> 4.6L Engine -> 4.6L, 5.4L & 6.8L Engines -> 5.4L & 6.8L Engines -> 7.3L Diesel Engine -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Ranger -> Villager -> Windstar
Vehicle: 2002 Mercury Villager 3.3 V6 GAS

Blackwood, Expedition & Navigator
  • Recover refrigerant as outlined under .
  • Remove drive belt.
  • Remove mounting bolt, manifold and tube assembly. Cap or plug lines and openings.
  • Raise and support vehicle.
  • Disconnect Crankshaft Position (CKP) sensor and compressor electrical connectors.
  • Remove mounting bolts and compressor.
  • Reverse procedure to install, noting the following:
    • Adjust refrigerant oil as outlined under .
    • Install new O-rings coated with suitable refrigerant oil.
    • Torque compressor mounting bolts to 15...

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Villager cars and light trucks from 1990+

Electric Cooling Fans -> Component Replacement -> CCRM/IRCM -> Continental -> Cooling Fan Motor -> Mustang -> Sable & Taurus
Vehicle: 2002 Mercury Villager 3.3 V6 GAS

CCRM/IRCM

Continental

Refer to "Cooling Fan Motor."

Mustang
  • On models equipped with 3.8L engine, remove right inner fender splash shield.
  • On all models, disconnect CCRM and remove CCRM mounting nuts.
  • Reverse procedure to install, noting the following:
    • On models equipped with 3.8L engine, torque CCRM mounting nuts to 12-17 inch lbs.
    • On models equipped with 4.6L engine, torque CCRM mounting nuts to 36 inch lbs.
Sable & Taurus
  • Disconnect engine control sensor wiring from module con...

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Villager cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Thermostatic Expansion Valve (Fixed Orifice Tube), Replace -> Auxiliary -> Blackwood, Expedition & Navigator -> Econoline -> Escape, Explorer Sport & Explorer Sport Trac -> Excursion & F-Super Duty -> Explorer & Mountaineer -> F-150 -> Front -> Ranger -> Villager -> Windstar
Vehicle: 2002 Mercury Villager 3.3 V6 GAS

Blackwood, Expedition & Navigator
Front
  • Recover refrigerant as outlined under .
  • Remove tube clamp and disconnect auxiliary line fitting.
  • Disconnect condenser to evaporator line from evaporator core using suitable spring lock coupling tool
  • Remove orifice using guide fixed orifice tool No. 412-034, or equivalent. If orifice is broken, use removal tool No. 412-035, or equivalent.
  • Reverse procedure to install. Install new O-rings coated with suitable refrigerant oil.
Auxiliary
    ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Villager cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Mercury Villager 3.3 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Mercury Villager cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Mercury Villager 3.3 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager A/C & HEATER SERVICE PROCEDURES

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