Auto Parts Search
2002 Mercury Villager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mercury Villager car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Villager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Heater Core, Replace -> 2001 -> 2002 -> Auxiliary -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Front -> Ranger -> Standard -> Villager -> Windstar
Vehicle: 2002 Mercury Villager 3.3 V6 GAS
Blackwood, Expedition & Navigator
Front
- Drain coolant into suitable container.
- Remove instrument panel as outlined under "Instrument Panel."
- On models equipped with 5.4L engine, proceed as follows:
- Remove junction block splash shield.
- Remove mounting bolts and starter relay cable ends.
- Disconnect wire harness connector.
- Remove mounting bolts and junction block bracket.
- On all models, disconnect heater core hoses.
- Remove mounting screw and air conditioning plenum demister adapter.
- Disconnect v...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES
Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E & F Series -> E-150, E-250, E-350 & E-450 -> E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-Series -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 2002 Mercury Villager 3.3 V6 GAS
Replacement
Aviator
Front
- Raise and support vehicle.
- Remove front tire and wheel assemblies.
- Remove components in sequence, Fig. .
- Reverse procedure to install.
Rear
Refer to Fig. , and remove rear brake components in sequence listed.
E-Series
Front
E-150, E-250, E-350 & E-450
- Raise and support vehicle, remove front tire and wheel assemblies.
- Unclip speed sensor wiring from front brake hose.
- Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
- Remove two disc caliper mounting bolts, then the caliper, Fig. .
- Reverse procedure to install, noting the following:
- F...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1993-02 Villager
Vehicle: 2002 Mercury Villager 3.3 V6 GAS
Refer to Fi...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2002 Mercury Villager 3.3 V6 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove brake caliper assembly and rotor using suitable tool. Brake hose does not need to be disconnected from brake caliper. Suspend caliper assembly using mechanics wire. Do not stretch or twist brake hose and depress brake pedal or brake caliper piston will eject out from caliper bore.
- Place alignment mark on brake disc and wheel hub and bearing assembly.
- Remove ABS sensor from steering knuckle. Do not pull in ABS sensor harness.
- Remove cotter pin then wh...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Mercury Villager 3.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove engine splash shield.
- Remove alternator adjuster bolt, then drive belt.
- Remove alternator to bracket attaching bolts and support alternator.
- Disconne...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2002 Villager
Vehicle: 2002 Mercury Villager 3.3 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Lift the windshield wiper arms away from the windshield.
- While holding the retaining clip at the base of the wiper arm outward, lift the wiper arm from the pivot.
- Remove the six cowl cover retaining screws, Fig. .
- Open the hood.
- Remove the four plastic pin type retainers from the forward edge of the cowl cover, then remove the retainer anchors, Fig. .
- Disconnect the windshield washer nozzle hose.
- Lift the cowl cover upward and position...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES
Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
Vehicle: 2002 Mercury Villager 3.3 V6 GAS
Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Mercury Villager 3.3 V6 GAS
- Drain cooling system into suitable container.
- Remove fasteners holding grill panel to upper center reinforcement and fascia, then remove grill panel.
- Remove righthand and lefthand headlamp and cornering lamp assemblies.
- Disconnect and remove grill panel brackets from lower and upper center radiator supports.
- Remove and position aside hood latch support brace from lower and upper center radiator supports.
- Remove harness cover from upper center radiator support reinforcement.
- Disconnect underhood lamp from upper center radiator support reinforcement.
- Disconnect harness from cooling fan...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Mercury Villager AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 2002 Mercury Villager 3.3 V6 GAS
Air Conditioning
Mark direction of rotation on drive belt with a marking pen to ensure correct installation if drive belt is to be reused. Failure to do so may result in drive belt noise. To ensure maximum drive belt life and proper component operation, replacement drive belts must be same type and size as original drive belts. When installing a new drive belt, ensure that it is properly seated on pulleys.
- Disconnect battery ground cable from battery.
- Loosen A/C compressor drive belt idler pulley tensioner bolt.
- Loosen A/C compressor drive belt idler pulley adjustment...
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 2002 Mercury Villager AUTOMOBILES
Component location diagrams for most 2002 Mercury Villager cars and light trucks sold in the U.S. from 1990+.
 Evaporative Emission Component Location Diagram for 2002 Mercury Villager 3.3 V6 GASComponents on diagram: |
 Sliding Door Diagram for 2002 Mercury Villager 3.3 V6 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2002 Mercury Villager AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Mercury Villager cars and light trucks sold in the U.S.
 2002 Mercury Villager 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Mercury Villager 3.3 V6 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 2002 Mercury Villager AUTOMOBILES
OEM TSB listings for most 2002 Mercury Villager cars and light trucks sold in the U.S. from 1985+.
|
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Mercury Villager 3.3 V6 GAS Auto Systems: |
|
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2002 Mercury Villager 3.3 V6 GAS |
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2002 Mercury Villager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Villager SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your 2002 Mercury Villager vehicle.
|
| Access the Complete guide! |
