2002 Mitsubishi Lancer Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 1997-99 -> 2000-02 -> Diamante -> Eclipse -> Except Diamante, Eclipse & Lancer -> Installation -> Lancer -> Master Cylinder -> Removal -> Wheel Cylinder
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Master Cylinder

Except Diamante, Eclipse & Lancer
  • Disconnect brake fluid sensor electrical connector from master cylinder reservoir.
  • Position a drain pan under master cylinder.
  • On models equipped with separately mounted reservoir, disconnect reservoir hoses from the master cylinder.
  • On all models, disconnect brake lines from the master cylinder. Plug all lines and fittings.
  • Remove master cylinder to brake booster attaching nuts.
  • Pull master cylinder outward and away from brake booster, Fig. .
  • Reverse procedure to install, noting the following:
    • Prior to master cylinder installation...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Disc Brakes -> Lancer & Mirage -> Caliper Service -> Overhaul & Inspection -> Replacement
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Replacement

  • Raise and support vehicle, then remove wheel.
  • Disconnect and cap brake hose.
  • Remove sleeve bolts, sleeves, boot pins and bushings, then the caliper body from torque member.
  • Reverse procedure to install, noting the following:
    • Replace bushing and pin boot.
    • Tighten sleeve bolts to specifications.
    • Bleed brake system as outlined in "Brake System Bleed."

Overhaul & Inspection

  • Place rag in front of piston, then remove piston and dust boot by applying compressed air through brake hose fitting hole. Keep fingers cle...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> General Fault Diagnosis -> Transient Fault Diagnosis
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

General Fault Diagnosis

Problems related to Anti-Lock Brake System (ABS) can generally be classified as electrical or hydraulic.

For problems in electrical system, a self-diagnostic function is built into Electronic Control Unit (ECU), allowing ABS warning lamp to illuminate as a warning to driver in event of an abnormality. In this instance, inspections can be performed with a voltmeter, Multi-Use Tester (MUT), oscilloscope or ABS warning lamp.

Problems with hydraulic system can be located in same manner as ordinary brakes. It is, however, required to determine whether problem is ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Lancer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> 1997 -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2002 -> 2000-02 -> 2001-02 -> 3000GT -> 4WD -> Accessing Diagnostic Trouble Codes -> AWD Models -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Diamante -> Eclipse -> FWD Models -> Galant -> Lancer -> Mirage -> Montero -> Montero Sport -> RWD -> Wiring Diagrams
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC and follow manufacturer's instructions.

Without diagnostic scan tool, ground number 1 terminal of DLC using a special tool or suitable jumper lead. Turn ignition switch to On position, then read diagnostic trouble codes from flashing warning light.

Diagnostic Trouble Code Interpretation

Refer to "Diagnostic Tests" for diagnostic trouble code interpretation.

Wiring Diagrams

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Diagnostic Tests

Diamante
1997-98
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1999-2002
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Eclipse
1997
AWD Models
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FWD Models
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1998-99
AWD Models
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FWD Models
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2...
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CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Lancer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Disc Brakes -> Lancer & Mirage -> Tightening Specifications
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Lancer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 2001-02 Montero -> 3000GT -> AWD Models -> Brake Fluid Pressure Switch -> Brake System Bleed -> Component Replacement -> Diamante -> Eclipse -> Electronic Control Unit & Power Relay -> Front Speed Sensor -> G-Sensor -> Galant -> Hydraulic Brake Booster -> Hydraulic Unit -> Lancer -> Mirage -> Montero Sport & 1997-2000 Montero -> Montero, Montero Sport & 3000GT -> Rear Speed Sensor
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Brake System Bleed

  • Bleed brake master cylinder as follows:
    • Fill master cylinder reservoir with DOT 3 or DOT 4 brake fluid, then depress brake pedal fully and plug master cylinder outlet fitting.
    • With fitting opening plugged, release brake pedal. Perform this operation several times to fill master cylinder with brake fluid and purge all air.
  • Start engine and bleed air from hydraulic lines. Refer to Figs. and , for hydraulic line bleed sequence. Ensure master cylinder reservoir is kept full during bleed procedure.
  • Ensure brake pedal feels firm when applied. Inspect and fill master cyl...

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