2002 Mitsubishi Lancer Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 1997-99 -> 2000-02 -> Diamante -> Eclipse -> Except Diamante, Eclipse & Lancer -> Installation -> Lancer -> Master Cylinder -> Removal -> Wheel Cylinder
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Master Cylinder

Except Diamante, Eclipse & Lancer
  • Disconnect brake fluid sensor electrical connector from master cylinder reservoir.
  • Position a drain pan under master cylinder.
  • On models equipped with separately mounted reservoir, disconnect reservoir hoses from the master cylinder.
  • On all models, disconnect brake lines from the master cylinder. Plug all lines and fittings.
  • Remove master cylinder to brake booster attaching nuts.
  • Pull master cylinder outward and away from brake booster, Fig. .
  • Reverse procedure to install, noting the following:
    • Prior to master cylinder installation...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Power Brake Units -> Troubleshooting
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

  • Run engine for two minutes, then turn engine off. Depress brake pedal slowly several times.
  • Pedal should go down farther the first time and rise gradually the second and third time, Fig. . If pedal height remains the same booster is faulty.
  • With engine off, depress brake pedal several times, Fig. . There should be ...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

The power brake unit is a vacuum assist diaphragm assembly which multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel calipers. This effectively decreases the effort required to attain sufficient stopping performance.

Vacuum assist units are powered by the opposition of engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaphr...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Precautions -> Battery Ground Cable
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Battery Ground Cable

Prior to service, dis...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Lancer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder -> Overhaul -> Service -> Wheel Cylinder
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Master Cylinder

Service
  • Disassemble master cylinder as outlined in numbered sequence, Figs. through . Note the position of all components as they are removed for proper installation.
  • On models equipped with attached reservoir master cylinder, remove reservoir screw and cap, brake fluid sensor, float, then the reservoir, Figs. and .
  • On models equipped with separately mounted reservoir, remove nipple, Fig. .
  • On models equipped with separately mounted reservoir, use a wooden stick or dowel to depress primary piston into cylinder bore.
  • On all models, with pushrod depressed, remove pis...

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