2002 Mitsubishi Lancer Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

The power brake unit is a vacuum assist diaphragm assembly which multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel calipers. This effectively decreases the effort required to attain sufficient stopping performance.

Vacuum assist units are powered by the opposition of engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaphr...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Pushrod Adjustment -> Replacement -> Service
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Replacement

  • Remove master cylinder as outlined in "Hydraulic Brake Systems."
  • Disconnect vacuum hose from power brake booster.
  • Remove pin connecting power brake rod with pedal.
  • Remove booster attaching nuts and remo...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder -> Overhaul -> Service -> Wheel Cylinder
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Master Cylinder

Service
  • Disassemble master cylinder as outlined in numbered sequence, Figs. through . Note the position of all components as they are removed for proper installation.
  • On models equipped with attached reservoir master cylinder, remove reservoir screw and cap, brake fluid sensor, float, then the reservoir, Figs. and .
  • On models equipped with separately mounted reservoir, remove nipple, Fig. .
  • On models equipped with separately mounted reservoir, use a wooden stick or dowel to depress primary piston into cylinder bore.
  • On all models, with pushrod depressed, remove pis...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Lancer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 2001-02 Montero -> 3000GT -> AWD Models -> Brake Fluid Pressure Switch -> Brake System Bleed -> Component Replacement -> Diamante -> Eclipse -> Electronic Control Unit & Power Relay -> Front Speed Sensor -> G-Sensor -> Galant -> Hydraulic Brake Booster -> Hydraulic Unit -> Lancer -> Mirage -> Montero Sport & 1997-2000 Montero -> Montero, Montero Sport & 3000GT -> Rear Speed Sensor
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Brake System Bleed

  • Bleed brake master cylinder as follows:
    • Fill master cylinder reservoir with DOT 3 or DOT 4 brake fluid, then depress brake pedal fully and plug master cylinder outlet fitting.
    • With fitting opening plugged, release brake pedal. Perform this operation several times to fill master cylinder with brake fluid and purge all air.
  • Start engine and bleed air from hydraulic lines. Refer to Figs. and , for hydraulic line bleed sequence. Ensure master cylinder reservoir is kept full during bleed procedure.
  • Ensure brake pedal feels firm when applied. Inspect and fill master cyl...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Lancer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Disc Brakes -> Lancer & Mirage -> Brake Pad Service -> Replacement
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

Replacement

  • Raise and support vehicle then remove wheel.
  • Remove guide/slide pins, Figs. through .
  • Lift caliper assembly and support to frame using suitable wire. Guide pin is coated with special grease. Be careful not to remove grease and ensure no dirt adheres to pin.
  • Remove inner and outer shims, anti-squeak shims and pad assembly.
  • Measure hub torque with pad removed to measure brake drag after pad installation, Fig. .
  • Securely attach pad clip to caliper suppo...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Lancer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Lancer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Lancer cars and light trucks from 1990+.

Disc Brakes -> Lancer & Mirage -> Rotor Replacement
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS

  • Raise and support vehicle, then remove wheel.
  • Remove caliper as described under "Caliper Service" a...

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