2002 Mitsubishi Montero Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero cars and light trucks from 1990+.

Disc Brakes -> Montero & Montero Sport -> Brake System Bleed
Vehicle: 2002 Mitsubishi Montero 3.5 V6 GAS

The hydraulic brake system must be bled if air has entered the system. Air may enter due to low fluid level, a hydraulic fluid leak, opening of a hydraulic line or replacement of a hydraulic system component. Symptoms include loss of brake operation and/or a low or spongy brake pedal.

On models with ABS, use a suitable filter when adding fluid to reservoir tank.

  • Ensure master cylinder reservoir is full. Add suitable brake fluid as needed, and securely reinstall the master cylinder cap.
  • Raise and support vehicle.
  • Position a drain pan under the wheel being bled.
  • Have an assistant de...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder -> Overhaul -> Service -> Wheel Cylinder
Vehicle: 2002 Mitsubishi Montero 3.5 V6 GAS

Master Cylinder

Service
  • Disassemble master cylinder as outlined in numbered sequence, Figs. through . Note the position of all components as they are removed for proper installation.
  • On models equipped with attached reservoir master cylinder, remove reservoir screw and cap, brake fluid sensor, float, then the reservoir, Figs. and .
  • On models equipped with separately mounted reservoir, remove nipple, Fig. .
  • On models equipped with separately mounted reservoir, use a wooden stick or dowel to depress primary piston into cylinder bore.
  • On all models, with pushrod depressed, remove pis...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero cars and light trucks from 1990+.

Anti-lock Brakes -> Precautions -> Battery Ground Cable
Vehicle: 2002 Mitsubishi Montero 3.5 V6 GAS

Battery Ground Cable

Prior to service, dis...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> General Fault Diagnosis -> Transient Fault Diagnosis
Vehicle: 2002 Mitsubishi Montero 3.5 V6 GAS

General Fault Diagnosis

Problems related to Anti-Lock Brake System (ABS) can generally be classified as electrical or hydraulic.

For problems in electrical system, a self-diagnostic function is built into Electronic Control Unit (ECU), allowing ABS warning lamp to illuminate as a warning to driver in event of an abnormality. In this instance, inspections can be performed with a voltmeter, Multi-Use Tester (MUT), oscilloscope or ABS warning lamp.

Problems with hydraulic system can be located in same manner as ordinary brakes. It is, however, required to determine whether problem is ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Specifications
Vehicle: 2002 Mitsubishi Montero 3.5 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Proportioning Valve
Vehicle: 2002 Mitsubishi Montero 3.5 V6 GAS

Proportioning Valve

  • Connect two pressure gauges to proportioning valve, one to the output side and one to the input side, Fig. .
  • Bleed system ...

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