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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Suzuki Aerio car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2002 Suzuki Aerio automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 Suzuki Aerio
- 2002 Suzuki Aerio 2.0 L4 GAS, CC:2000, Fuel Injection
- 2002 Suzuki Aerio SX 2.0 L4 GAS, CC:2000, Fuel Injection
A/C & HEATER SERVICE PROCEDURES FOR 2002 Suzuki Aerio AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Suzuki Aerio cars and light trucks from 1990+
Air Bag System Precautions -> Suzuki -> Disarming -> Aerio, Grand Vitara, Vitara & XL-7 -> Esteem -> Sidekick & X-90 -> Swift -> Verona
Vehicle: 2002 Suzuki Aerio SX 2.0 L4 GAS
Esteem
- Place front wheels in straight-ahead position.
- Turn ignition to Lock and remove key, then disconnect battery ground cable.
- Remove Air Bag and "IG" fuses from junction/fuse box, Figs. through , located under lefthand side of instrument panel.
- Remove lefthand upper steering column cap, then unlock and disconnect driver's air bag module yellow connector.
- Open glove compartment door, then push stoppers on lefthand and righthand sides and remove glove compartment.
- Disconnect passenger's air bag yellow connector.
- Allow 90 seconds for SDM...
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A/C & HEATER SERVICE PROCEDURES FOR 2002 Suzuki Aerio AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Suzuki Aerio cars and light trucks from 1990+
Suzuki -> Component Replacement & Adjustment -> Expansion Valve, Replace -> Esteem & Swift -> Grand Vitara & Vitara
Vehicle: 2002 Suzuki Aerio 2.0 L4 GAS
Esteem & Swift
- Remove evaporator core as described under "Evaporator Core, Replace."
- Remove expansion valve from evaporator.
- Reverse procedure to install.
Grand Vitara & Vitara
- Recover refrigerant as outlined under .
- Measure amount of refrigerant oil removed from system during recovery. Add same amount to system during installation.
- Remove front grille.
- On models equipped with 1.6L and 2.0L engines, proceed as follows:
- Disconnect suction pipe and liquid pipe from evaporator.
- Cap all fittings to prev...
CLICK HERE TO GET FULL ACCESS TO 2002 Suzuki Aerio A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Suzuki Aerio AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Suzuki Aerio cars and light trucks from 1990+
Suzuki -> Electric Cooling Fans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Product Compatibility
Vehicle: 2002 Suzuki Aerio 2.0 L4 GAS
Air Bag System Disarming & Arming
Refer to and for air bag system disarming and arming procedures.
Battery Ground Cable
Prior to service, disconnect battery ground cable ...
CLICK HERE TO GET FULL ACCESS TO 2002 Suzuki Aerio A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Suzuki Aerio AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Suzuki Aerio cars and light trucks from 1990+
Suzuki -> Component Replacement & Adjustment -> Thermostat, Replace
Vehicle: 2002 Suzuki Aerio 2.0 L4 GAS
- Drain cooling system into suitable container.
- Remove radiator inlet hose at thermostat housing...
CLICK HERE TO GET FULL ACCESS TO 2002 Suzuki Aerio A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Suzuki Aerio AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Suzuki Aerio cars and light trucks from 1990+
Air Bag System Precautions -> Suzuki -> Disarming -> Aerio, Grand Vitara, Vitara & XL-7 -> Esteem -> Sidekick & X-90 -> Swift -> Verona
Vehicle: 2002 Suzuki Aerio 2.0 L4 GAS
Esteem
- Place front wheels in straight-ahead position.
- Turn ignition to Lock and remove key, then disconnect battery ground cable.
- Remove Air Bag and "IG" fuses from junction/fuse box, Figs. through , located under lefthand side of instrument panel.
- Remove lefthand upper steering column cap, then unlock and disconnect driver's air bag module yellow connector.
- Open glove compartment door, then push stoppers on lefthand and righthand sides and remove glove compartment.
- Disconnect passenger's air bag yellow connector.
- Allow 90 seconds for SDM...
CLICK HERE TO GET FULL ACCESS TO 2002 Suzuki Aerio A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2002 Suzuki Aerio AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Suzuki Aerio cars and light trucks from 1990+
Suzuki -> Diagnosis & Testing -> A/C Component Diagnosis & Testing -> A/C Switch -> Compressor Relay & Condenser Fan Motor Relay -> Compressor Thermal Switch -> Dual Pressure Switch -> Engine Coolant Temperature (ECT) Sensor -> Esteem -> Evaporator Thermistor -> Expansion Valve -> Grand Vitara & Vitara -> Swift
Vehicle: 2002 Suzuki Aerio 2.0 L4 GAS
Compressor Relay & Condenser Fan Motor Relay
- Disconnect electrical harness.
- Check for continuity between terminals, Fig. .
- If resistance reading is infinite, replace relay.
Compressor Thermal Switch
Check for continuity between terminals. If there is no continuity, replace thermal switch.
Dual Pressure Switch
- Using an ohmmeter, check switches for continuity at 77°F with A/C fully charged and in operation.
- When pressure is 28 psi or below, low pressure switch should show no continuity.
- When pressu...
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