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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Suzuki Grand Vitara car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Grand Vitara cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2002 Suzuki Grand Vitara 2.5 V6 GAS
Master Cylinder
- Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
- Remove reservoir connector screw, Fig. , then the reservoir.
- Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
- Remove master cylinder attaching bolts, then the master cylinder.
- Adjust clearance of booster piston rod to master cylinder piston as follows:
- Push piston rod several times to ensure reaction disc is in place.
- Measure with gasket in place on master cylinder and booster at atmospheric pressure.
- Set measurin...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Grand Vitara cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement
Vehicle: 2002 Suzuki Grand Vitara 2.5 V6 GAS
- Raise and support vehicle, then remove wheels.
- Remove caliper as outlined under "Caliper Service." During removal, be careful not to damage brake f...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Grand Vitara cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> ABS Control Module -> ABS Electronic Control Unit -> ABS Hydraulic Control Unit -> ABS Hydraulic Modulator & Master Cylinder Assembly -> ABS Hydraulic Modulator Gears -> ABS Hydraulic Modulator Solenoid Assembly -> ABS Lamp Driver Module -> Brake System Bleed -> Component Replacement -> Control Module -> Electronic Brake Control Module (EBCM) -> Enable Relay -> Esteem -> Front Wheel Speed Sensor -> G Sensor -> Grand Vitara & Vitara -> Rear Wheel Speed Sensor -> Sidekick & X90 -> Swift
Vehicle: 2002 Suzuki Grand Vitara 2.5 V6 GAS
Brake System Bleed
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
The hydraulic lines of the brake system are based on a diagonal split system. When a brake line or hose is disconnected, bleeding operation must be performed at both ends of the line disconnected.
- Fill master cylinder reservoir. Reservoir should be kept at least half full during bleeding operation.
- Remove bleeder plug cap, then attach vinyl tube to bleeder plug of component to be bled. Insert other end of tube ...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Grand Vitara cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> Front
Vehicle: 2002 Suzuki Grand Vitara 2.5 V6 GAS
Front
- Raise and support vehicle, then remove wheels.
- Remove caliper pin bolts, Figs. through .
- Remove caliper from c...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Grand Vitara cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Installation -> Removal
Vehicle: 2002 Suzuki Grand Vitara 2.5 V6 GAS
Removal
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support vehicle.
- Mark relationship between front wheel and axle, then remove wheel and tire assembly.
- Remove inlet fitting attaching bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fitting from caliper.
- Remove caliper slide pins and caliper.
- Remove shoe and lining assembl...
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BRAKE SERVICE PROCEDURES FOR 2002 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Suzuki Grand Vitara cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Esteem -> Esteem & Swift -> Grand Vitara, Sidekick, Vitara & X-90 -> Swift -> Wheel Cylinder, Replace
Vehicle: 2002 Suzuki Grand Vitara 2.5 V6 GAS
Brake Drum, Replace
Esteem
- Raise and support vehicle, then remove wheel.
- Remove drum screws.
- Release parking brake lever.
- Remove parking brake lever cover, then loosen parking brake cable locking nut.
- To increase clearance between shoe and drum, proceed as follows:
- Remove backing plate plug.
- Insert screwdriver into plug hole till its tip contacts shoe hold-down spring, then push hold-down spring as shown, Fig. .
- Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
- Reverse procedure to install, noting the following:
- Before installing drum, maximize...
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