2002 Volkswagen Passat A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Volkswagen Passat car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Volkswagen Passat automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Volkswagen Passat

  • 2002 Volkswagen Passat 2.8 V6 GAS, CC:2771, Fuel Injection
  • 2002 Volkswagen Passat 1.8 L4 GAS, CC:1781, Fuel Injection
  • 2002 Volkswagen Passat 4.0 W8 GAS, CC:3999, CID:244, Fuel Injection, Aspiration:244
  • 2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS, CC:2771, Fuel Injection, Engine VIN:, Desg:H
  • 2002 Volkswagen Passat GLS 4 Motion 2.8 V6 GAS, CC:2771, Fuel Injection, Engine VIN:, Desg:H

A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Passat cars and light trucks from 1990+

Imported Cars & Light Trucks & Vans -> 2001-02 -> Charging System
Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

Use instructions provided with charging station. Follow these procedures to prevent charging station from being accidentally exposed to high-side vehicle system pressure:

  • Do no...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Passat cars and light trucks from 1990+

Import Compressor Service -> Nippondenso Compressor -> Compressor Seal, Replace
Vehicle: 2002 Volkswagen Passat 4.0 W8 GAS

  • Remove felt oil seal, Fig. .
  • Remove snap ring using suitable snap ring pliers.
  • Remove key from shaft using suitable tools, then apply compressor oil to inner bore of compressor.
  • Remove sh...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Passat cars and light trucks from 1990+

Volkswagen -> Component Replacement & Adjustment -> Control Assembly, Replace -> Cabrio -> Climatronic Climate Control -> Climatronic Digital Climate Control -> Eurovan -> Front Heater & A/C Control -> Golf, GTI & Jetta -> Manual Climate Control -> New Beetle -> Passat -> Rear Heater Or A/C Control
Vehicle: 2002 Volkswagen Passat 4.0 W8 GAS

Cabrio

  • Pry out control assembly cover using a suitable tool.
  • Remove instrument panel trim insert retaining screws, then the trim insert.
  • Pull control assembly from instrument panel, then disconnect control cables, electrical connector and vacuum hoses as required.
  • Reverse procedure to install. Refer to "Control Cable, Replace" for adjustment procedures.

Golf, GTI & Jetta

Climatronic Climate Control
  • Remove control head trim panel using a suitable screwdriver.
  • Remove control head attaching screws.
  • Pull control...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Passat cars and light trucks from 1990+

Volkswagen -> Component Replacement & Adjustment -> Technical Service Bulletins -> Blower Motor Noisy, Vibrates -> Center Outlet Air Flow Cannot Be Adjusted -> Golf, Jetta & New Beetle -> Musty Odor From Climate Control System -> New Beetle
Vehicle: 2002 Volkswagen Passat 1.8 L4 GAS

Musty Odor From Climate Control System

A musty odor which occurs after vehicle has been sitting for at least five hours and within 20-60 seconds of vehicle startup may be present on some models. This condition may be due to residual condensate in and around evaporator mixing with airborne pollutants which forms bacteria or mold growth.

To correct this condition, bacterial or mold growth may be destroyed using the Airsept system as follows:

  • Ensure evaporator drain is clear.
  • Ensure no bulkhead water leaks are present.
  • Ensu...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Passat cars and light trucks from 1990+

Air Bag System Precautions -> Volkswagen -> Arming
Vehicle: 2002 Volkswagen Passat GLX 4 Motion 2.8 V6 GAS

  • Connect battery ground cable. Ensure no one is vehicle when connecting the battery cable.
  • From a safe location at side of or below air bag modules, turn ignition On and inspect air bag warning lamp ope...

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Passat A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Passat AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Volkswagen Passat cars and light trucks from 1990+

Volkswagen -> Component Replacement & Adjustment -> Blower Motor, Replace -> A/C -> Cabrio -> Eurovan -> Front -> Golf, GTI, Jetta & Passat -> Heater -> New Beetle -> Rear
Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS

Cabrio

  • Remove glove compartment assembly to gain access to blower motor.
  • Disconnect electrical connector, then remove screws retaining blower assembly to housing, Fig. .
  • Pull blower assembly downward to remove.
  • Reverse procedure to install.

Eurovan

Front
  • Remove instrument panel as outlined under "Instrument Panel, Replace."
  • Loosen righthand side of carrier, Fig. , then disconnect electrical connector.
  • Remove mounting screws then, if required, pry blower assembly loose from sealer.
  • Remove blower assembly fr...

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