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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Chevrolet Cavalier car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2003 Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2003 Chevrolet Cavalier
- 2003 Chevrolet Cavalier 2.2 L4 GAS, CC:2198, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:F
- 2003 Chevrolet Cavalier 2.2 L4 BI-FUEL, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:6
BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Cavalier cars and light trucks from 1990+.
Drum Brakes -> Type 1 -> Precautions
Vehicle: 2003 Chevrolet Cavalier 2.2 L4 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.
- Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear a suitable respirator approved for asbestos dust use during all repair proced...
CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Cavalier cars and light trucks from 1990+.
Drum Brakes -> Type 1 -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2003 Chevrolet Cavalier 2.2 L4 BI-FUEL
- Inspect components for damage or wear. Replace as required.
- Inspect wheel cylinder boots for tears, cuts or heat damage. Replace as required.
- Remove wheel cylinder links. If fluid spills from boot center hole, replace wheel cylinder.
- Light fluid coatings on piston within cylinder is considered normal.
- Inspect backing plate for evidence of axle seal leakage. If leakage exists, refer to individual vehicle chapters for axle seal replacement procedures.
- Inspect backing plate attaching bolts and ensure they are tight.
- Using fine emery cloth or other suitable abrasive, clean rust and dirt from s...
CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Cavalier cars and light trucks from 1990+.
Hydraulic Brake Systems -> General Motors -> Troubleshooting -> Master Cylinder Internal Fluid Leakage Check -> Road Test
Vehicle: 2003 Chevrolet Cavalier 2.2 L4 GAS
When troubleshooting the hydraulic brake system, perform the following inspections.
Master Cylinder Internal Fluid Leakage Check
Start engine and depress the brake pedal. If the pedal gradually falls under constant pressure, the hydraulic system may be leaking. Raise the vehicle on a lift and inspect all tubing lines and backing plates for signs of leakage. It may be required to lift or remove the carpeting or floor mats to inspect for boost...
CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Cavalier cars and light trucks from 1990+.
Drum Brakes -> Type 1 -> Tightening Specifications
Vehicle: 2003 Chevrolet Cavalier 2.2 L4 BI-FUEL
CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Cavalier cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Disassemble -> Replacement
Vehicle: 2003 Chevrolet Cavalier 2.2 L4 BI-FUEL
Replacement
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Push piston back into caliper bore using suitable C-clamp, Fig. .
- If caliper assembly is being removed for service, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose since this may damage hose's internal structure. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fittin...
CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Cavalier cars and light trucks from 1990+.
Hydraulic Brake Systems -> General Motors -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 2003 Chevrolet Cavalier 2.2 L4 BI-FUEL
Front & Rear Split System
When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.
If the rear (secondary) brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.
If the front (primary) brake system fails, initial brake pedal mo...
CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
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