2003 Dodge Grand Caravan Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Dodge Grand Caravan

  • 2003 Dodge Grand Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2003 Dodge Grand Caravan 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L
  • 2003 Dodge Grand Caravan 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3
  • 2003 Dodge Grand Caravan Sport 3.8 V6 GAS, CID:230, Fuel Injection, Aspiration:230, Engine VIN:, Desg:L
  • 2003 Dodge Grand Caravan Sport 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3

BRAKE SERVICE PROCEDURES FOR 2003 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge Grand Caravan cars and light trucks from 1990+.

Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittent & Poor Connections -> Teves MK20E ABS System -> Teves MK25E ABS System
Vehicle: 2003 Dodge Grand Caravan 3.3 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

Teves MK20E ABS System
[[table data]]
Teves MK25E ABS System
[[table data]]

Connector Pin Identification

Refer to Figs. and for Controller Anti-Lock Brake (CAB) connector terminal identification.

Diagnostic Tests

The Teves MK20E ABS system controller is equipped with a 24-pin connector. The Teves MK25E ABS system controller is equipped with a 47-pin connector.

Teves MK20E ABS System
[[table data]]
Teves MK25E ABS System
[[table data]]

Clearing Diagnostic Trouble ...

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BRAKE SERVICE PROCEDURES FOR 2003 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge Grand Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2003 Dodge Grand Caravan 3.8 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
  • Disconnect brake lines at master cylinder.
  • Remove ground wire from combination valve bracket.
  • Remove master cylinder retaining nuts,. Fig. .
  • Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
  • Remove master cylinder.
  • Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in. Fig. .
Caravan...

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BRAKE SERVICE PROCEDURES FOR 2003 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge Grand Caravan cars and light trucks from 1990+.

Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> Anti-Lock Brake System (ABS) Bleed -> AWD -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Front Wheel Speed Sensor -> FWD -> Integrated Control Unit (ICU) -> Manual/Base System Bleed -> Master Cylinder Bleed -> Pressure Bleed -> Pump/Motor -> Rear Wheel Speed Sensor
Vehicle: 2003 Dodge Grand Caravan Sport 3.3 V6 FLEX

Manual/Base System Bleed

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repea...

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BRAKE SERVICE PROCEDURES FOR 2003 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge Grand Caravan cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Parking Brake Service -> Park Brake Shoes
Vehicle: 2003 Dodge Grand Caravan Sport 3.8 V6 GAS

Park Brake Shoes

  • Set parking brake.. Parking brake is set to keep hub/bearing and axle shaft from rotating when loosening hub nut.
  • Raise and support vehicle allowing rear suspension to hang free.
  • Remove rear wheels.
  • Remove cotter pin and nut retainer from stub shaft of outer C/V joint.
  • Remove spring washer, hub nut and washer from stub shaft of outer C/V joint.
  • Release parking brake.
  • Create slack in rear park brake by locking out automatic adjuster as follows:
    • Grasp exposed section of front park brake and pull downward on it.
    • Install a pair of suitable locking pliers on front park ...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge Grand Caravan cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Precautions -> Bleeding Brakes -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General Precautions
Vehicle: 2003 Dodge Grand Caravan 3.3 V6 FLEX

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if necessary.

Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective pad is worn or damaged. Inspect and, if necessary, replace rear brake linings also.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness o...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Dodge Grand Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Dodge Grand Caravan cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Parking Brake Service -> Park Brake Shoes
Vehicle: 2003 Dodge Grand Caravan Sport 3.3 V6 FLEX

Park Brake Shoes

  • Set parking brake.. Parking brake is set to keep hub/bearing and axle shaft from rotating when loosening hub nut.
  • Raise and support vehicle allowing rear suspension to hang free.
  • Remove rear wheels.
  • Remove cotter pin and nut retainer from stub shaft of outer C/V joint.
  • Remove spring washer, hub nut and washer from stub shaft of outer C/V joint.
  • Release parking brake.
  • Create slack in rear park brake by locking out automatic adjuster as follows:
    • Grasp exposed section of front park brake and pull downward on it.
    • Install a pair of suitable locking pliers on front park ...

CLICK HERE TO GET FULL ACCESS TO 2003 Dodge Grand Caravan BRAKE SERVICE PROCEDURES

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