2003 Ford E-450 Econoline Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Ford E-450 Econoline

  • 2003 Ford E-450 Econoline 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2003 Ford E-450 Econoline 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:F
  • 2003 Ford E-450 Econoline 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S

BRAKE SERVICE PROCEDURES FOR 2003 Ford E-450 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford E-450 Econoline cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2003 Ford E-450 Econoline 6.8 V10 GAS

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with ...

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BRAKE SERVICE PROCEDURES FOR 2003 Ford E-450 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford E-450 Econoline cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E & F Series -> E-150, E-250, E-350 & E-450 -> E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-Series -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 2003 Ford E-450 Econoline 7.3 V8 DIESEL

Replacement

Aviator
Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

E-Series
Front
E-150, E-250, E-350 & E-450
  • Raise and support vehicle, remove front tire and wheel assemblies.
  • Unclip speed sensor wiring from front brake hose.
  • Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
  • Remove two disc caliper mounting bolts, then the caliper, Fig. .
  • Reverse procedure to install, noting the following:
    • F...

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BRAKE SERVICE PROCEDURES FOR 2003 Ford E-450 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford E-450 Econoline cars and light trucks from 1990+.

Anti-Lock Brakes -> E-Series -> Precautions -> Brake Fluid Handling
Vehicle: 2003 Ford E-450 Econoline 7.3 V8 DIESEL

Brake Fluid Handling

Brake fluid can cause serious injury and vehicle damage if not handled properly. Avoid ...

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BRAKE SERVICE PROCEDURES FOR 2003 Ford E-450 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford E-450 Econoline cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2003 Ford E-450 Econoline 6.8 V10 GAS

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

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BRAKE SERVICE PROCEDURES FOR 2003 Ford E-450 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford E-450 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> F-Series & Ranger -> Pushrod
Vehicle: 2003 Ford E-450 Econoline 6.8 V10 GAS

Pushrod

F-Series & Ranger

To measure pushrod adjustment, use a suitable gauge and position it against the master cylinder mounting surface as illustrated in. Fig. . Adjust pushrod screw by turning it unti...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford E-450 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford E-450 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford E-450 Econoline cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed
Vehicle: 2003 Ford E-450 Econoline 5.4 V8 GAS

Ref...

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