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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Ford Explorer car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2003 Ford Explorer automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2003 Ford Explorer
- 2003 Ford Explorer 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
- 2003 Ford Explorer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
- 2003 Ford Explorer 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K
- 2003 Ford Explorer Sport 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Explorer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Explorer cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> Explorer & Mountaineer -> Refrigerant System Tests
Vehicle: 2003 Ford Explorer 4.6 V8 GAS
- Drive vehicle or run engine unit coolant reaches normal operating temperature.
- Connect suitable manifold gauge set or refrigerant service center with high and low-pressure gauges to system.
- On models equipped with manual air conditioning, set air conditioning controls as follows:
- Normal A/C-PANEL mode.
- Full COOL temperature.
- FRESH air.
- HI blower.
- On models equipped with fresh air/recirc button, set to FRESH.
- On models equipped with A/C switch or compressor ON switch, set to ON.
- On models equipped with Electroni...
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A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Explorer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Explorer cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2003 Ford Explorer Sport 4.0 V6 GAS
CLICK HERE TO GET FULL ACCESS TO 2003 Ford Explorer A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Explorer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Explorer cars and light trucks from 1990+
Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2003 Ford Explorer 4.0 V6 GAS
Passenger Cars
Prior to disconnecting battery, record preset radio frequencies.
After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.
Aspire
- Disconnect battery ground cable and isolate.
- Wait one minute for back-up power supply to deplete stored energy.
- Remove four driver's side air bag module mounting bolts.
- Disconnect driver's side air bag module...
CLICK HERE TO GET FULL ACCESS TO 2003 Ford Explorer A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Explorer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Explorer cars and light trucks from 1990+
Compressor Service -> Shaft Seal, Replace -> FS-10 -> Installation -> Removal
Vehicle: 2003 Ford Explorer 4.6 V8 GAS
FS-10
Removal
- Clamp compressor in suitable support, then remove clutch hub as outlined in "Clutch Hub & Pulley, Replace."
- Remove shaft seal felt from nose of compressor.
- Remove snap ring as follows:
- Insert tip of snap ring remover tool No. T89P-19623-DH, or equivalent, into one eye of the snap ring, Fig. .
- Rotate snap ring until eye is close to compressor shaft, Fig. .
- Keeping tool shaft against side of nose opening, quickly pull upward and remove snap ring, Fig. .
- Push shaft seal remover over compressor ...
CLICK HERE TO GET FULL ACCESS TO 2003 Ford Explorer A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Explorer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Explorer cars and light trucks from 1990+
Compressor Service -> Compressor Clutch Service -> Clutch Field Coil, Replace -> Clutch Hub & Pulley, Replace -> FS-10, SC90V & SC105V -> Installation -> Removal -> SC115
Vehicle: 2003 Ford Explorer 4.0 V6 FLEX
Clutch Hub & Pulley, Replace
Removal
FS-10, SC90V & SC105V
- Holding clutch plate with a suitable spanner wrench, Figs. and , remove clutch hub retaining nut or bolt, Figs. through .
- On models where clutch plate is retained with a nut, remove clutch hub and shims from compressor shaft using hub remover tool No. T94P-19703-AH, or equivalent, Fig. .
- On models where clutch plate is retained by a bolt, lift assembly and shims from compressor. If required, thread a suitable bolt into clutch plate hub to break hub free of shaft, F...
CLICK HERE TO GET FULL ACCESS TO 2003 Ford Explorer A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2003 Ford Explorer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Ford Explorer cars and light trucks from 1990+
Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2003 Ford Explorer Sport 4.0 V6 GAS
Passenger Cars
Aspire
- Disconnect battery ground cable.
- Wait one minute for back-up power supply to deplete stored energy.
- Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
- Connect driver's side air bag module electrical connector.
- Install driver's side air bag module as outlined under "Component Service."
- Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
- Install passenger's side air bag module as outlined under "Component Service."
- C...
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