2003 Lincoln Aviator Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2003 Lincoln Aviator AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Lincoln Aviator cars and light trucks from 1990+.

Anti-Lock Brakes -> Aviator -> Description
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS

The anti-lock brake system (ABS) module, with or without stability assist, simultaneously manages the anti-lock braking, traction control and engine control systems to maintain vehicle control during deceleration and acceleration. The ABS accomplishes this by communicating with the other modules over the high speed controller area network (HS-CAN) bus.

When the ignition switch is in the RUN position, the module carries out a preliminary electrical check and, at approximately 20 km/h (12 mph), the hydraulic pump motor is turned on for approximately one half-second. Any malfunction of ...

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BRAKE SERVICE PROCEDURES FOR 2003 Lincoln Aviator AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Lincoln Aviator cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS

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BRAKE SERVICE PROCEDURES FOR 2003 Lincoln Aviator AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Lincoln Aviator cars and light trucks from 1990+.

Disc Brakes -> Description -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-Series -> Front -> Ranger -> Rear -> Villager -> Windstar
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS

Aviator

Front

The Aviator utilizes a dual piston front brake caliper and a single piston rear brake caliper. The caliper floats on two guide pins that are bolted to the caliper and extend into the caliper anchor, Fig. .

Rear

The rear disc brake system utilizes a single piston brake caliper. The mechanical parking brake system uses a drum in hat system within the rear brake disc, Fig. .

E-Series

Front

The disc brake caliper is a pin slider, single piston design on the E-150 models and a pin slider dual piston design on the E-250, E-350, E-450 & E-550 models, Figs. through .

Rear

E-Series veh...

CLICK HERE TO GET FULL ACCESS TO 2003 Lincoln Aviator BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Lincoln Aviator AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Lincoln Aviator cars and light trucks from 1990+.

Anti-Lock Brakes -> Aviator -> System Service -> ABS Control Module -> Accelerometer -> Anti-Lock Brake System Hydraulic Control Unit -> Brake Pressure Transducer -> Brake System Bleed -> Caliper -> Component Replacement -> Front -> Hydraulic Control Unit (HCU) -> Master Cylinder -> Rear -> Traction Control Switch -> Wheel Speed Sensor
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS

Brake System Bleed

Master Cylinder
  • Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Open master cylinder bleeder screw until brake fluid flows into container.
  • When fluid stops flowing, close bleeder screw.
  • Repeat procedure until there are no air bubbles in fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Loosen a master cylinder tube fitting at anti-lock brake hydraulic control unit.
  • When fluid s...

CLICK HERE TO GET FULL ACCESS TO 2003 Lincoln Aviator BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Lincoln Aviator AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Lincoln Aviator cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-250 & F-350 2WD -> F-250 & F-350 4WD, F-450 & F-550 -> F-Series -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal -> Windstar & Villager
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS

Aviator

Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove front brake components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

Escape

  • Remove disc brake caliper and anchor plate as outlined in "Caliper Service".
  • Remove rotor
  • Reverse Procedure to install. Tighten all nuts and bolts to specification.

E-Series

Front

Refer to Figs. through , and remove components in sequence listed.

Rear
Removal
  • Remove disc brake caliper, refer to "Caliper Service."
  • Remove axle shafts as outlined in "Rear Axle & S... "

CLICK HERE TO GET FULL ACCESS TO 2003 Lincoln Aviator BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Lincoln Aviator AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Lincoln Aviator cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS

  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Unclip speed sensor wiring from brake hose.
  • Remov...

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