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Lincoln Aviator CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Lincoln REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Lincoln Aviator car and truck
repair procedures including Lincoln engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Lincoln Aviator automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Lincoln Aviator cars and light trucks from 1990+
Automatic Temperature Control Systems Diagnosis & Testing -> Aviator -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Symptom Based Tests -> Using Control Panel Display -> Using Scan Tool
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS
Accessing Diagnostic Trouble Codes
Using Control Panel Display
The DATC module self-test will only retrieve on-demand (hard fault) Diagnostic Trouble Codes (DTC)s. It will not retrieve continuous DTCs. The DATC module will not detect concerns associated with data link messages such as engine coolant temperature or vehicle speed signals. To retrieve data link message concerns a scan tool must be used.
The DATC module self-test will detect concerns in the system control functions and will display hard faults that are present during self-test.
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BRAKE SERVICE PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Lincoln Aviator cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E & F Series -> E-150, E-250, E-350 & E-450 -> E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-Series -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS
Replacement
Aviator
Front
- Raise and support vehicle.
- Remove front tire and wheel assemblies.
- Remove components in sequence, Fig. .
- Reverse procedure to install.
Rear
Refer to Fig. , and remove rear brake components in sequence listed.
E-Series
Front
E-150, E-250, E-350 & E-450
- Raise and support vehicle, remove front tire and wheel assemblies.
- Unclip speed sensor wiring from front brake hose.
- Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
- Remove two disc caliper mounting bolts, then the caliper, Fig. .
- Reverse procedure to install, noting the following:
- F...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Lincoln Aviator cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Aviator, 1991-06 Explorer & Mountaineer, 1986-06 Ford Ranger & 1986-90 Bronco II w/Fuel Injected Engine
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Lincoln Aviator cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Tighten transfer case flange bolts in a cross pattern.
- Torque flange bolts to 22 ft. lbs.
- Torque U-joint retainer bolts to 14 ft. lbs.
Rear
One P...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Lincoln Aviator cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS
The optional TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all five tires. The tire-mounted pressure sensors transmit signals to the TPMS module by using the valve stem as an antenna. These transmissions are sent approximately every 30 seconds when the vehicle speed exceeds 20 mph....
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Lincoln Aviator cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2005 Lincoln Aviator 4.6 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor electrical connectors.
- Remove upper and lower starter motor mounting bolts, then starter motor from vehicle.
- Rever...
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MAINTENANCE LAMP RESET PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Lincoln Aviator cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 2005 Lincoln Aviator 4.6 V8 GAS
This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Lincoln Aviator cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2005 Lincoln Aviator 4.6 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if required.
- Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
- Disconnect transmission fluid cooler lines from radiato...
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SERPENTINE BELT SERVICE PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Lincoln Aviator cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Lincoln Aviator 4.6 V8 GAS
Always use square drive tool in hole in tensioner to move tensioner. Never pry on tensioner pulley. When releasing drive belt tensioner, never allow tensioner to snap back. Damage to tensioner or pers...
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COMPONENT LOCATION DIAGRAMS FOR Lincoln Aviator AUTOMOBILES
Component location diagrams for most Lincoln Aviator cars and light trucks sold in the U.S. from 1990+.
 Body Component Locations Diagram for 2004 Lincoln Aviator 4.6 V8 GASComponents on diagram: |
 Engine Compartment Component Locations Diagram for 2003 Lincoln Aviator 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Lincoln Aviator AUTOMOBILES
OEM drawn wiring diagrams for most Lincoln Aviator cars and light trucks sold in the U.S.
 2004 Lincoln Aviator 4.6 V8 GAS Wiring DiagramComponents on diagram: |
 2004 Lincoln Aviator 4.6 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Lincoln Aviator AUTOMOBILES
OEM TSB listings for most Lincoln Aviator cars and light trucks sold in the U.S. from 1985+.
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Document: UNITIZED SEAL DIAGNOSIS - LEAK / GREASE OIL SEPARATION - AXLE BEARING SEAL 8.8 IFS, 8.8 IRS, AND 9.75 IRS AXLES - REVISED Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS Symptoms: |
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Document: REAR WINDOW DEFROSTER GRID / INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR - REVISED Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Lincoln Aviator AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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