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Lincoln Aviator CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Lincoln REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Lincoln Aviator car and truck
repair procedures including Lincoln engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Lincoln Aviator automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Lincoln Aviator cars and light trucks from 1990+
Component Replacement & Adjustment -> Aviator -> Radiator, Replace
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS
- Drain cooling system into suitable container.
- Remove front air deflector.
- Remove fan clutch.
- Remove hoses, mounting bolts and degas bottle.
- Remove mounting bolts and fan shroud.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and disconnect connec...
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BRAKE SERVICE PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Lincoln Aviator cars and light trucks from 1990+.
Disc Brakes -> Tightening Specifications
Vehicle: 2005 Lincoln Aviator 4.6 V8 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Lincoln Aviator cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Lincoln Aviator cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2005 Lincoln Aviator 4.6 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Lincoln Aviator cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS
Refer to Fig. for wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Lincoln Aviator cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS
- With vehicle in neutral, position it on a hoist.
- Disconnect battery.
- Remove bolts and then lower fan shroud.
- Remove cooling fan clutch.
- Rotate accessory drive belt tensioner clockwise, then position accessory drive belt aside.
- Remove alternator bracket bolts.
- Remove alternator bracket nuts.
- Release wiring harness locator from alternator bracket.
- Remove alternator B+ terminal nut.
- Release alternator electrical con...
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MAINTENANCE LAMP RESET PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Lincoln Aviator cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2003-05 Aviator -> Relearn -> Reset
Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS
Reset
If tire pressure is severely low or high the Message Center will display a Warning Tire Very Low, Check Tire Pressure or Check Spare Tire Pressure warning. After correcting tire pressure, proceed as follows:
- Place the ignition switch in the On position.
- With the Warning Check Tire Pressure warning displayed, depress the Message Center RESET button to clear the warning message.
- The Warning Check Tire Pressure or Check Spare Tire Pressure message will reappear every 10 minutes after message has been cleared until the tire pressure condition has been corrected.
Relearn
Tire pressur...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Lincoln Aviator cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2005 Lincoln Aviator 4.6 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if required.
- Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
- Disconnect transmission fluid cooler lines from radiato...
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SERPENTINE BELT SERVICE PROCEDURES FOR Lincoln Aviator AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Lincoln Aviator cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS
Always use square drive tool in hole in tensioner to move tensioner. Never pry on tensioner pulley. When releasing drive belt tensioner, never allow tensioner to snap back. Damage to tensioner or pers...
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COMPONENT LOCATION DIAGRAMS FOR Lincoln Aviator AUTOMOBILES
Component location diagrams for most Lincoln Aviator cars and light trucks sold in the U.S. from 1990+.
 Engine Component Locations Diagram for 2003 Lincoln Aviator 4.6 V8 GASComponents on diagram: |
 Body Component Locations Diagram for 2003 Lincoln Aviator 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Lincoln Aviator AUTOMOBILES
OEM drawn wiring diagrams for most Lincoln Aviator cars and light trucks sold in the U.S.
 2005 Lincoln Aviator 4.6 V8 GAS Wiring DiagramComponents on diagram: |
 2004 Lincoln Aviator 4.6 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Lincoln Aviator AUTOMOBILES
OEM TSB listings for most Lincoln Aviator cars and light trucks sold in the U.S. from 1985+.
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Document: REAR WINDOW DEFROSTER GRID / INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR - REVISED Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS Symptoms: |
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Document: COOLING SYSTEM - MOTORCRAFT PREMIUM GOLD ENGINE COOLANT - SERVICE TIPS Vehicle: 2003 Lincoln Aviator 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Lincoln Aviator AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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