2004 Lincoln Aviator REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Lincoln Aviator CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Lincoln REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Lincoln Aviator car and truck repair procedures including Lincoln engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Lincoln Aviator automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Lincoln mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Lincoln Aviator vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Lincoln Aviator AUTOMOBILES

Automatic Temperature Control Systems Diagnosis & Testing -> Aviator -> Troubleshooting
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

  • Visually inspect the following for mechanical damage:
    • Loose, missing or damaged compressor drive belt.
    • Loose or disconnected clutch.
    • Loose, misrouted or damaged vacuum lines.
    • Broken or leaking vacuum control motor.
    • Discharged air conditioning system.
    • Broken or leaking refrigerant lines
  • Visually inspect the following for electrical damage:
    • Open fuses.
    • Blower motor inoperative.
    • Compressor inoperative.
    • Circuitry open/shorted.
    • Disconnected, loose fitting or incorrectly installed electrical connectors a...

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BRAKE SERVICE PROCEDURES FOR 2004 Lincoln Aviator AUTOMOBILES

Disc Brakes -> Tightening Specifications
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Lincoln Aviator AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> Aviator
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

The inertia switch is locat...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Lincoln Aviator AUTOMOBILES

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

Front

  • Loosen the front axle wheel hub retainer.
  • With the vehicle in NEUTRAL, position on a hoist.
  • Remove the front wheel and tire assembly.
  • Remove front disc brake caliper and suspend aside using mechanics wire.
  • Remove front axle wheel hub retaining nut.
  • Remove tie rod end nut and separate tie rod end from knuckle.
  • Remove stabilizer bar link nut.
  • Remove upper ball joint nut and separate upper ball joint from knuckle.
  • Remove CV shaft assembly from vehicle.
  • Reverse procedure to install, noting the following:
    • Torque axle shaft hub nut to 184 ft. lbs.
    • Torque upper ball joint nut to 51 ft...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Lincoln Aviator AUTOMOBILES

Description
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

The optional TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all five tires. The tire-mounted pressure sensors transmit signals to the TPMS module by using the valve stem as an antenna. These transmissions are sent approximately every 30 seconds when the vehicle speed exceeds 20 mph....

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Lincoln Aviator AUTOMOBILES

Starter, Replace
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor electrical connectors.
  • Remove upper and lower starter motor mounting bolts, then starter motor from vehicle.
  • Rever...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Lincoln Aviator AUTOMOBILES

Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Lincoln Aviator AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at heater inlet tube.
  • Remove hose from heater inlet tube.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater out...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Lincoln Aviator AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

Always use square drive tool in hole in tensioner to move tensioner. Never pry on tensioner pulley. When releasing drive belt tensioner, never allow tensioner to snap back. Damage to tensioner or pers...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Lincoln Aviator AUTOMOBILES

Component location diagrams for most 2004 Lincoln Aviator cars and light trucks sold in the U.S. from 1990+.

Body Component Locations Diagram for 2004 Lincoln Aviator  4.6 V8 GASBody Component Locations Diagram for 2004 Lincoln Aviator 4.6 V8 GAS

Components on diagram:
  • Wheel Speed Sensor
  • Cargo Lamp
  • Subwoofer Amplifier
  • Map Lamp
  • Fuel Tank Sending Unit
  • Engine Compartment Component Locations Diagram for 2004 Lincoln Aviator  4.6 V8 GASEngine Compartment Component Locations Diagram for 2004 Lincoln Aviator 4.6 V8 GAS

    Components on diagram:
  • Splice 34
  • Splice 3
  • Splice 14
  • Splice 21
  • Splice 11
  • CLICK HERE TO GET FULL ACCESS TO 2004 Lincoln Aviator PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Lincoln Aviator AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Lincoln Aviator cars and light trucks sold in the U.S.

    2004 Lincoln Aviator  4.6 V8 GAS Wiring Diagram2004 Lincoln Aviator 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Powertrain Control Module
  • Coil On Plug 8
  • Coil On Plug 4
  • Coil On Plug 6
  • Coil On Plug 7
  • 2004 Lincoln Aviator  4.6 V8 GAS Wiring Diagram2004 Lincoln Aviator 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Memory Set Switch
  • Driver Memory Seat Module
  • CLICK HERE TO GET FULL ACCESS TO 2004 Lincoln Aviator WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Lincoln Aviator AUTOMOBILES

    OEM TSB listings for most 2004 Lincoln Aviator cars and light trucks sold in the U.S. from 1985+.

    Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS
    Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

    Symptoms:
  • Sticking, Binding
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • Document: UNITIZED SEAL DIAGNOSIS - LEAK / GREASE OIL SEPARATION - AXLE BEARING SEAL 8.8 IFS, 8.8 IRS, AND 9.75 IRS AXLES - REVISED
    Vehicle: 2004 Lincoln Aviator 4.6 V8 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2004 Lincoln Aviator TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Lincoln Aviator AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Lincoln Aviator cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Lincoln Aviator SPECIFICATIONS DATA!

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