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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Suzuki Grand Vitara car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2003 Suzuki Grand Vitara automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Adjustments -> Brake Pedal Height -> Brake Pedal Travel Inspection
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS
Brake Pedal Height
The brake pedal should be at the same height as clutch pedal. Ensure distance between brake booster mounting surface (with gasket) and pushrod clevis pin hole is as follows:
- On Grand Vitara and Vitara models, 8.19-8.58 inches (208-218).
Brake Pedal Travel Inspection
- Start engine, then depress brake pedal a few ti...
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BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Brake System Bleed -> Grand Vitara, Vitara -> Master Cylinder -> System Bleed
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS
Brake fluid is extremely damaging to paint. If fluid should accidentally touch painted surface, immediately wipe fluid from paint and clean painted surface.
System Bleed
Grand Vitara, Vitara
Bleeding is required at four places; both front wheels, pressure limit valve and left rear wheel cylinder, Fig. .
Master Cylinder
On Grand Vitara and Vitara models, when the master cylinder hydraulic system has been opened in any way, the master cylinder must be bled before system bleeding can be done.
- Fill master cylinder reservoir with brake fluid. Wait for at least 1 minute before proceeding...
CLICK HERE TO GET FULL ACCESS TO 2003 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Description
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS
When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure ...
CLICK HERE TO GET FULL ACCESS TO 2003 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS
Master Cylinder
- Clean any dirt from around reservoir cap. Remove cap, then drain brake fluid into appropriate container.
- Remove reservoir connector screw, Fig. , then the reservoir.
- Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
- Remove master cylinder attaching bolts, then the master cylinder.
- Adjust clearance of booster piston rod to master cylinder piston as follows:
- Push piston rod several times to ensure reaction disc is in place.
- Measure with gasket in place on master cylinder and booster at atmospheric pressure.
- Set measurin...
CLICK HERE TO GET FULL ACCESS TO 2003 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Hydraulic Brake Systems -> Troubleshooting -> Brake Pull -> Brake Warning Light On Or Flashing, After Engine Start -> Brake Warning Light On, w/Brake Pedal Applied -> Dragging Brakes -> Excessive Pedal Travel -> Low Braking Force
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS
Low Braking Force
- Fluid leakage from brake lines and/or hoses.
- Air in brake system.
- Faulting wheel cylinder and/or caliper assembly.
Brake Pull
- Faulting wheel cylinder and/or caliper assembly.
- Loose calipers.
- Restricted brake line or hose.
Excessive Pedal Travel
- Partial brake system failure.
- Insufficient fluid in master cylinder reservoirs.
- Air in system.
Dragging Brakes
- Master cylinde...
CLICK HERE TO GET FULL ACCESS TO 2003 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.
Suzuki -> Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS
Parking Brake
- Parking brake lever should be adjusted as follows:
- 5-7 notches.
- Lever should be adjusted with 44 lbs., of pull applied, Fig. .
- Adjust travel by loosening self locking nut, Fig. .
Service Brake
These brakes are self-adjusting, b...
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