2003 Suzuki Grand Vitara Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.

Suzuki -> Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS

Master Cylinder Overhaul

  • Remove master cylinder as outlined under .
  • Remove circlip, then the primary piston.
  • Remove piston stopper b...

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BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.

Suzuki -> Drum Brakes -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS

Parking Brake

  • Parking brake lever should be adjusted as follows:
    • 5-7 notches.
  • Lever should be adjusted with 44 lbs., of pull applied, Fig. .
  • Adjust travel by loosening self locking nut, Fig. .

Service Brake

These brakes are self-adjusting, b...

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BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.

Suzuki -> Hydraulic Brake Systems -> Troubleshooting -> Brake Pull -> Brake Warning Light On Or Flashing, After Engine Start -> Brake Warning Light On, w/Brake Pedal Applied -> Dragging Brakes -> Excessive Pedal Travel -> Low Braking Force
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS

Low Braking Force

  • Fluid leakage from brake lines and/or hoses.
  • Air in brake system.
  • Faulting wheel cylinder and/or caliper assembly.

Brake Pull

  • Faulting wheel cylinder and/or caliper assembly.
  • Loose calipers.
  • Restricted brake line or hose.

Excessive Pedal Travel

  • Partial brake system failure.
  • Insufficient fluid in master cylinder reservoirs.
  • Air in system.

Dragging Brakes

  • Master cylinde...

CLICK HERE TO GET FULL ACCESS TO 2003 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.

Suzuki -> Drum Brakes -> Tightening Specifications
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2003 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.

Suzuki -> Drum Brakes -> Brake Service -> Brake Drum, Replace -> Brake Shoe, Replace -> Grand Vitara, Vitara -> Wheel Cylinder, Replace
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS

Brake Drum, Replace

Grand Vitara, Vitara
  • Engage parking brake, then raise and support vehicle.
  • Remove wheels and brake drum nuts, then release parking brake lever.
  • Loosen parking brake cable locking nut, then lift rear part of brake lever cover to access brake cable.
  • Remove brake drum by fitting two 8 mm bolts into holes on drum and extracting drum off wheel hub.
  • Reverse procedure to install, noting the following:
    • Depress brake pedal five times to obtain proper drum to shoe clearance.
    • Adjust parking brake cable as outlined under .

Brake Shoe, Replace

Grand Vitara, Vitara

Refer to Fig. , duri...

CLICK HERE TO GET FULL ACCESS TO 2003 Suzuki Grand Vitara BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Suzuki Grand Vitara AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Suzuki Grand Vitara cars and light trucks from 1990+.

Suzuki -> Hydraulic Brake Systems -> Description
Vehicle: 2003 Suzuki Grand Vitara 2.5 V6 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure ...

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