2004 Chevrolet Aveo Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Power Brake Units -> Description -> AC-Delco Tandem Diaphragm Type -> Toyota/GM Single Diaphragm Type
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

AC-Delco Tandem Diaphragm Type

This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .

In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off f...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting -> Master Cylinder Internal Fluid Leakage Check -> Road Test
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

When troubleshooting the hydraulic brake system, perform the following inspections.

Master Cylinder Internal Fluid Leakage Check

Start engine and depress the brake pedal. If the pedal gradually falls under constant pressure, the hydraulic system may be leaking. Raise the vehicle on a lift and inspect all tubing lines and backing plates for signs of leakage. It may be required to lift or remove the carpeting or floor mats to inspect for boost...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Aveo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

If brake fluid is old, rusty or contaminated or whenever new components are installed in hydraulic system, the system must be flushed. Bleed brakes...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Aveo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi MGH-25 -> Precautions -> ABS Service
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

ABS Service

Before performing any repairs on the ABS system, note the following precautions:

  • Before using electric welding equipment, disconnect EBTCM.
  • Carefully note routing, position and mounting ABS and TCS wiring, connectors, clips and brackets. ABS and TCS are extremely sensitive to electromagnetic interference.
  • Do not use a fast charger when battery is connected. Never disconnect battery from system with engine running.
  • Ignition switch must be in Off position when disconnecting EBTCM.
  • Many ABS system ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Aveo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi MGH-25 -> Description -> ABS Warning Lamp -> Brake Warning Lamp -> Electronic Brake Control Module -> Solenoid Relay -> System Components -> System Operation -> Wheel Speed Sensors
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

System Operation

The function of the Anti-Lock Brake System (ABS) is to minimize wheel lock-up during heavy braking on most road surfaces. The system performs this function by monitoring wheel speed and controlling the brake fluid pressure to each front wheel and both rear wheels during braking. This allows the driver to retain directional stability and better steering capability.

System Components

Refer to Fig. for system component locations.

Electronic Brake Control Module

The EBCM continuously checks the speed of each wheel to determine if any wheel is beginning to slip. If any wheel...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Aveo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Power Brake Units -> Precautions
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

  • After disassembling power brake unit, soak metal components in solvent.
  • Use only alcohol on components containing rubber. After components have been thoroughly cleaned and rinsed in solvent, they should be washed again in clean alcohol before assembly.
  • Use compressed air to blow dirt and cleaning fluid...

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