2004 Chevrolet Aveo Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi MGH-25 -> Description -> ABS Warning Lamp -> Brake Warning Lamp -> Electronic Brake Control Module -> Solenoid Relay -> System Components -> System Operation -> Wheel Speed Sensors
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

System Operation

The function of the Anti-Lock Brake System (ABS) is to minimize wheel lock-up during heavy braking on most road surfaces. The system performs this function by monitoring wheel speed and controlling the brake fluid pressure to each front wheel and both rear wheels during braking. This allows the driver to retain directional stability and better steering capability.

System Components

Refer to Fig. for system component locations.

Electronic Brake Control Module

The EBCM continuously checks the speed of each wheel to determine if any wheel is beginning to slip. If any wheel...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

If brake fluid is old, rusty or contaminated or whenever new components are installed in hydraulic system, the system must be flushed. Bleed brakes...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Aveo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake Pad Service
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from calipe...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Aveo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

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CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Aveo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Replacement
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

Replacement

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Remove inlet fitting mounting bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting. Do not crimp brake hose.
  • Remove caliper mounting bolts and caliper, Fig. . If there are signs of corrosion, replace bolts when installing caliper assembly.
  • Reverse procedure to install.

Disassemble

  • Clean outside of caliper, then drain brake fluid from caliper...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Aveo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Aveo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Aveo cars and light trucks from 1990+.

Drum Brakes -> Aveo -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2004 Chevrolet Aveo LS 1.6 L4 GAS

  • If any components are of doubtful strength or quality because of heat discoloration, or are worn, replace them.
  • Inspect wheel cylinder dust boots for signs of excessive wear or damage. If any leakage is apparent replace or rebuild wheel cylinder.
  • Clean dirt and/or rust from brake drum, backing plate and other components. Do not use compressed air or dry brush to clean brake components. Many brake components contain asbestos fibers which, if inhaled, can cause serious injury. Clean brake components with water soaked rag or suitable vacuum cleaner to minimize airborne dust.

Brake Drums

Any...

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