2004 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Chevrolet Cavalier

  • 2004 Chevrolet Cavalier 2.2 L4 GAS, CC:2198, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:F
  • 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:6

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Tightening Specifications
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Tightening Specifications
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL

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CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor, Replace
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from caliper.
  • Remove mo...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL

Hydro-boost brake boosters are...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Except ION & L-Series -> ION -> L-Series -> Master Cylinder
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL

Master Cylinder

Except ION & L-Series
  • On Vibe models, remove air filer hose clamp and hose from throttle body.
  • On all models, disconnect fluid level sensor retainer and electrical connector.
  • Drain master cylinder reservoir brake fluid into suitable container.
  • Plug hose.
  • Disconnect master cylinder brake pipes. Plug open pipes.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir, as required.
  • Reverse procedure to install. Bleed hydraulic system as outlined in .
ION
  • Remove underhood electrical center cover.
  • Remove Connector Position Assurance (CPA) connector from brake fluid level...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL

Brake fluid is corrosive to painted surfaces. Care must be taken not to allow brake fluid to come in contact with painted surfaces on vehicle.

When bleeding the brake system, always bleed righthand rear wheel circuit first, followed by the lefthand front, lefthand rear and, finally, righthand front.

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine o...

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