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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Cavalier car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2004 Chevrolet Cavalier
- 2004 Chevrolet Cavalier 2.2 L4 GAS, CC:2198, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:F
- 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:6
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Tightening Specifications
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 GAS
Refer to...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL
Brake Pedal
Toyota/GM Single Diaphragm Type
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- Distance should be 5.850-6.244 inches.
- If distance is not as specified, adjust pedal height as follows:
- Remove lefthand lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to access pedal adjustment.
- Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
- Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Description
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 GAS
The caliper has a single piston and is mounted to the support bracket by two mounting bolts, Figs. through . The caliper assembly slides on the two mounting bolts. Upon brake application, fluid pressure against the piston forces the inboard s...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL
Brake fluid is corrosive to painted surfaces. Care must be taken not to allow brake fluid to come in contact with painted surfaces on vehicle.
When bleeding the brake system, always bleed righthand rear wheel circuit first, followed by the lefthand front, lefthand rear and, finally, righthand front.
Manual
Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.
- Remove vacuum reserve by pumping brakes several times with engine o...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+.
Anti-Lock Brakes -> Delphi DBC 7 -> Description -> Anti-Lock Brake System (ABS) -> Brake Pressure Modulator Valve (BPMV) -> Electronic Brake Control Module (EBCM) -> Enhanced Traction System (ETS) -> System Components -> System Operation -> Traction Control System (TCS) -> Traction Control System (TRAC) On/Off Switch -> Wheel Speed Sensors (WSS)
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL
System Operation
Anti-Lock Brake System (ABS)
The ABS system will control hydraulic pressure in the individual wheel circuits to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold or increase hydraulic pressure to each wheel brake. However, it cannot increase hydraulic pressure above what the master cylinder is transmitting.
Enhanced Traction System (ETS)
The ETS limits wheel slip during acceleration when one or more of the drive wheels are accelerating too rapidly and the brake switch is off. T...
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