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2004 Chevrolet Impala CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 2004 Chevrolet Impala SS 3.8 V6 GAS
Passenger Cars
Body Control Module (BCM)
Alero & Grand Am
This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.
- Ensure battery is fully charged and ignition switch is in the ON position.
- Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
- Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
- If BCM fails to accept the pr...
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor, Replace
Vehicle: 2004 Chevrolet Impala LS 3.8 V6 GAS
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Push piston back into caliper bore using suitable C-clamp, Fig. .
- Do not disconnect brake line fitting from caliper.
- Remove mo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 2004 Chevrolet Impala LS 3.8 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Chevrolet Impala 3.4 V6 GAS
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
Reset Procedures -> 2000-05 Impala & Monte Carlo -> Using Light Switch
Vehicle: 2004 Chevrolet Impala SS 3.8 V6 GAS
2000-05 Impala & Monte Carlo
The Low Tire Pressure indicator will turn On when the pressure in one of the tires becomes 12 psi. lower or higher then the other three. The low tire pressure monitor system uses the ABS wheel speed sensors to determine if a tire is low by a variation in wheel speed.
- Inflate all tires to vehicle manufacturer's specifications.
- Place the ignition switch in the On position.
- Place radio in Off position.
- Press and hold DISP button until SETTINGS is displayed.
- Press the SEEK up or down buttons until TIRE MON is displayed.
- Press the PREV or NEXT buttons until RES...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Chevrolet Impala 3.8 V6 GAS
- Disconnect battery ground cable.
- Remove serpentine drive belt, using a suitable tool.
- Dis...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1997-2005 Century, Regal, 1998-2002 Intrigue & 2000-05 Impala & Monte Carlo
Vehicle: 2004 Chevrolet Impala 3.8 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Place the windshield wipers in the up position by turning the ignition switch Off when the wipers reach the desired position.
- Open the hood.
- Lift the righthand side of the rear hood seal from the flange in the area of the rig...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 2004 Chevrolet Impala SS 3.8 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chevrolet Impala 3.4 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater pipe assembly using hose clamp pliers J 38185 or equivalent.
- Remove hose from heater pipe assembly.
- Disconnect heater inlet hose from underhood junction box retainer clip.
- Reposition heater hose inlet clamp at water pump using hose clamp pliers J 38185 or equivalent.
- Remove heater inlet hose from water pump...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Impala AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Impala LS 3.8 V6 GAS
- Rotate tensioner counterclockwise to remove the drive belt, using ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Impala AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Impala cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Impala AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Impala cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Impala AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Impala cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Impala 3.8 V6 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet Impala 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Impala AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Impala cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Impala cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Impala cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Impala cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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