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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Malibu car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Chevrolet Malibu automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2004 Chevrolet Malibu
- 2004 Chevrolet Malibu 2.2 L4 GAS, CC:2198, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:F
- 2004 Chevrolet Malibu LS 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8
- 2004 Chevrolet Malibu LT 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8
- 2004 Chevrolet Malibu Maxx 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Malibu cars and light trucks from 1990+.
Drum Brakes -> Alero, Century, Grand Am, Malibu & Vibe -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2004 Chevrolet Malibu LS 3.5 V6 GAS
- If any components are of doubtful strength or quality because of heat discoloration, or are worn, replace them.
- Inspect wheel cylinder dust boots for signs of excessive wear or damage. If any leakage is apparent replace wheel cylinder.
- Clean dirt and/or rust from brake drum, backing plate and other components. Do not use compressed air or dry brush to clean brake components. Many brake components contain asbestos fibers which, if inhaled, can cause serious injury. Clean brake components with water soaked rag or suitable vacuum cleaner to minimize airborne dust.
Brake Drums
Any time the b...
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Malibu cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Rear Disc Brake -> Precautions
Vehicle: 2004 Chevrolet Malibu LS 3.5 V6 GAS
- Keep grease and other foreign material off brake linings, caliper, surfaces of disc and external surfaces of hub.
- Avoid deforming disc, and nicking or scratching brake linings.
- Worn or damaged rubber piston seals should be replaced.
- During removal and installation of a wheel assembly, ensure not to interfere with or damage caliper splash shield, or bleeder screw.
- Front wheel bearings pre...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Malibu cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Precautions
Vehicle: 2004 Chevrolet Malibu LT 3.5 V6 GAS
- Keep grease and other foreign material off brake linings, caliper, surfaces of disc and external surfaces of hub.
- Avoid deforming disc, and nicking or scratching brake linings.
- Worn or damaged rubber piston seals should be replaced.
- During removal and installation of a wheel assembly, ensure not to interfere with or damage caliper splash shield, or bleeder screw.
- Front wheel bearing pre...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Malibu cars and light trucks from 1990+.
Drum Brakes -> Alero, Century, Grand Am, Malibu & Vibe -> Brake Service -> Installation -> Removal
Vehicle: 2004 Chevrolet Malibu 2.2 L4 GAS
Removal
- Raise and support vehicle.
- Mark relationship of wheel to axle, then remove wheel and tire assembly.
- Remove brake drum. If drum is difficult to remove, proceed as follows:
- Ensure parking brake is released.
- Back off parking brake cable adjustment.
- Remove access hole plug from backing plate, insert screwdriver through hole and push parking brake lever off its stop.
- Insert punch through hole in splash shield, tap on punch to loosen drum and remove drum, Fig. .
- Remove actuator spring using brake tool No. J-38400, or equivalent, to pry loop end of spring from adjuster actuator, Fig. . D...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Malibu cars and light trucks from 1990+.
Drum Brakes -> Alero, Century, Grand Am, Malibu & Vibe -> Description
Vehicle: 2004 Chevrolet Malibu LS 3.5 V6 GAS
A single spring holds both shoe and lining to the backing plate...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Malibu BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Malibu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Malibu cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Rear Disc Brake -> Brake Pad Service -> All Models Except Century, Grand Prix & Regal -> Century, Grand Prix & Regal -> Installation -> Removal
Vehicle: 2004 Chevrolet Malibu Maxx 3.5 V6 GAS
All Models Except Century, Grand Prix & Regal
Removal
- Remove 2/3 of brake fluid from master cylinder reservoir.
- Raise and support vehicle.
- Mark wheel to axle flange relationship for installation alignment, then remove wheel and tire assembly.
- Remove bolt and washer attaching cable support bracket to caliper, Fig. .
- Remove sleeve bolt and pivot caliper, Fig. . Do not completely remove caliper.
- Remove outboard and inboard shoe and linings, then two pad clips from caliper support.
Installation
- Turn piston and thread it into caliper assembly using suitable spanner-type tool in piston slots...
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