2004 Chevrolet Silverado Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit, Replace -> Astro, Avalanche, Escalade EXT, Safari, Sierra, Silverado & SSR -> Aztek & Rendezvous -> Blazer, Bravada, Envoy, Jimmy, Rainier & Trailblazer -> Canyon, Colorado, Sonoma & S10 -> Equinox & Torrent -> Escalade, HHR, Suburban, Tahoe & Yukon -> Express & Savana -> Hummer H2 -> Hummer H3 -> Montana, Silhouette & Venture -> Relay, Terraza, SV6 & Uplander -> SRX -> Vue
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS

Aztek & Rendezvous

  • Remove coolant reservoir, then relieve fuel system pressure as follows:
    • Loosen fuel filler cap to discharge tank pressure.
    • Connect fuel pressure gauge tool No. J-34730-1A, or equivalent, to fuel pressure connection. Wrap shop towel around connection while connecting fuel pressure gauge in order to avoid fuel spillage.
    • Install bleed hose into an approved container and open valve in order to bleed fuel system pressure.
    • Drain any fuel remaining in fuel pressure gauge into suitable container.
  • Remove cruise control cable from module, then disconnect electrical ...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS

Hard Pedal

  • Internal vacuum leak.
  • Faulty control valve.
  • Broken or damaged hydraulic brake lines.
  • Collapsed or damaged vacuum hose.
  • Plugged or loose vacuum fitting.
  • Bad stud welds on front or rear housing on power head.
  • Faulty booster diaphragm.
  • Restricted air filter element.
  • Worn or distorted reaction plate or levers.
  • Cracked or broken pow...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Description
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS

When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.

During anti-lock braking, a series of rapid pulsations is felt in the brake pedal...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Tightening Specifications
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2004 Chevrolet Silverado SS 6.0 V8 GAS

Removal

  • Siphon 2/3 of the brake fluid from master cylinder.
  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Compress caliper pistons until they bottom in bores using suitable clamp, Fig. .
  • Disconnect brake hose at caliper by removing inlet fitting bolt.
  • Remove mounting bolts and caliper.

Inspection

Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears are...

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