2004 Chevrolet Silverado 2500 A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+

Component Replacement & Adjustment -> Sierra & Silverado -> Heating, Ventilation & Air Condition (HVAC) Control Assembly, Replace
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS

  • Apply parking brake.
  • On models equipped with automatic transmission, move shift lever down to last gear.
  • On all models, tilt steering wheel to full down position.
  • Remove instrument cluster trim plate bezel.
  • Remove instrument panel storage tray.
  • Pull accessory switc...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+

Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS

Passenger Cars

Body Control Module (BCM)
Alero & Grand Am

This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.

  • Ensure battery is fully charged and ignition switch is in the ON position.
  • Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
  • Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
  • If BCM fails to accept the pr...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Sierra & Silverado -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittents -> System Performance Test
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Intermittents

Because many intermittent faults are caused at electrical connections, diagnosis of such problems should begin with a visual and physical inspection of connectors involved with the code. Appropriate connectors should be disconnected, examined and r...

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CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+

Component Replacement & Adjustment -> Sierra & Silverado -> Radiator, Replace
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS

  • Drain cooling system into suitable container.
  • Disconnect clamps, then remove radiator. inlet and outlet hoses
  • Remove hub nut and fan using fan clutch remover and installer tool No. J-46406 and fan clutch wrench tool No. J-41240-5A, or equivalents, in counterclockwise rotation.
  • Remove engine oil cooler hose clip from lower fan shroud.
  • Remove lower fan shroud by lifting to disconnect radiator clips.
  • Disconnect clamp and remove radiator vent inlet hose.
  • Pull transmission oil cooler line plastic cap back from quick connect fitting and down along co...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+

Component Replacement & Adjustment -> Sierra & Silverado -> Condenser, Replace
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS

  • Recover refrigerant as outlined in .
  • Remove retainer and radiator air upper baffle.
  • On Sierra models, proceed as follows:
    • Rotate grille retainer quarter turn counterclockwise using suitable Phillips screwdriver.
    • Remove grille to latch support screw.
  • On Silverado models, proceed as follows:
    • Rotate and remove headlamp retainer pins.
    • Pull headlamp assembly and disconnect electrical connector.
    • Remove bulb.
  • On all models, disconnect from fender and remove grille.
  • Remove tie bar to radiator brace bolts from rear of upp...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+

Automatic Temperature Control Systems Diagnosis & Testing -> Sierra & Silverado -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS

Air Bag System Disarming & Arming

Refer to and for air bag system disarming and arming proced...

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