2004 Chevrolet Suburban 1500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Chevrolet Suburban 1500

  • 2004 Chevrolet Suburban 1500 5.3 V8 GAS, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:T
  • 2004 Chevrolet Suburban 1500 5.3 V8 FLEX, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Suburban 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Suburban 1500 cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 2002 -> 2002-03 -> 2003-06 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10 -> Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon -> Bravada, Envoy, Rainier & Trailblazer -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Express & Savana -> Intermittents & Poor Connections -> Sierra & Silverado -> Symptom Tests -> Temperature Vs. Resistance
Vehicle: 2004 Chevrolet Suburban 1500 5.3 V8 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.

Diagnostic Trouble Code Interpretation

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
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Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
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2003-06
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Bravada, Envoy, Rainier & Trailblazer
2002-03
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2004-06
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Express & Savana
2002
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2003-06
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Sierra & Silverado
2002
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2003-06
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Connector Pin Identification

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Diagnostic Tests

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
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Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
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2003-06
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Bravada, Envoy, Rai...
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CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Suburban 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Suburban 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Suburban 1500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Service
Vehicle: 2004 Chevrolet Suburban 1500 5.3 V8 GAS

The power brake unit is n...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Suburban 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Suburban 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Suburban 1500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2004 Chevrolet Suburban 1500 5.3 V8 FLEX

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Suburban 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Suburban 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Suburban 1500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2004 Chevrolet Suburban 1500 5.3 V8 FLEX

Delco Master Cylinder

When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Suburban 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Suburban 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Suburban 1500 cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Description
Vehicle: 2004 Chevrolet Suburban 1500 5.3 V8 FLEX

When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.

During anti-lock braking, a series of rapid pulsations is felt in the brake pedal...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Suburban 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Suburban 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Suburban 1500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit, Replace -> Astro, Avalanche, Escalade EXT, Safari, Sierra, Silverado & SSR -> Aztek & Rendezvous -> Blazer, Bravada, Envoy, Jimmy, Rainier & Trailblazer -> Canyon, Colorado, Sonoma & S10 -> Equinox & Torrent -> Escalade, HHR, Suburban, Tahoe & Yukon -> Express & Savana -> Hummer H2 -> Hummer H3 -> Montana, Silhouette & Venture -> Relay, Terraza, SV6 & Uplander -> SRX -> Vue
Vehicle: 2004 Chevrolet Suburban 1500 5.3 V8 GAS

Aztek & Rendezvous

  • Remove coolant reservoir, then relieve fuel system pressure as follows:
    • Loosen fuel filler cap to discharge tank pressure.
    • Connect fuel pressure gauge tool No. J-34730-1A, or equivalent, to fuel pressure connection. Wrap shop towel around connection while connecting fuel pressure gauge in order to avoid fuel spillage.
    • Install bleed hose into an approved container and open valve in order to bleed fuel system pressure.
    • Drain any fuel remaining in fuel pressure gauge into suitable container.
  • Remove cruise control cable from module, then disconnect electrical ...

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