2004 Chevrolet Tracker Brake Service (ONLINE REPAIR MANUALS)

Aztek, Rendezvous & Vue

Removal

• Raise and support vehicle.
• Mark relationship of drum to hub.
• Remove and discard retaining clip.
• Remove brake drum. If brake drum does not come off easily, proceed as follows:
• Loosen parking brake cable.
• Remove backing plate access hole plug.
• Disengage self adjuster by inserting suitable flat-bladed tool through backing plate access hole.
• Loosen adjuster screw by inserting another flat-bladed tool through access hole .
• Install access hole plug.
• Apply small amount of penetrating oil around brake drum center hole.
• Remove brake drum.
• Disengage adjuster spring hook e...

Delco Master Cylinder

When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.

Disassemble

• Remove master cylinder from vehicle.
• Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
• Inspect cover and diaphragm. Replace if cut, cracked or deformed.
• Remove fluid level switch and proportioning valve assembly, if equipped.
• Depress primary piston and remove lock ring.
• Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...

General System

• Inspect components for damage or unusual wear. Replace as required.
• Inspect backing plate mounting bolts and ensure they are tight.
• Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
• Inspect adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
• Clean rust and dirt from shoe contact surfaces on backing plate using fi...

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessiv...

Removal

• Remove fluid from reservoir using a syringe.
• On models equipped with anti-lock brakes, proceed as follows:
• Remove three-way joint attaching bolt and position joint aside.
• Remove two brake pipe flare nuts, then disconnect brake pipes from master cylinder. Plug lines.
• On models not equipped with anti-lock brakes,remove three flare nuts and disconnect three brake fluid lines from master cylinder assembly. Plug lines.
• On all models, disconnect fluid level switch electrical connector.
• Remove two master cylinder attaching nuts and washers, then the master cylinder from boo...

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

• Raise and support vehicle, leave wheels on and allow axle to hang freely.
• Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
• Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...