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2004 Chevrolet Tracker CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
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- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Tracker car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Passenger Cars
Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:
- Ensure all disconnected SRS electrical connectors are securely connected and routed.
- Install all removed fuses in proper locations.
- From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
- On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
- On Prizm models, warning lamp should light for six seconds,...
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Disc Brakes -> Tokico Disc Brakes -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings.
Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Tracker -> Normal Service -> Severe Service
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Normal Service
Replace every 30,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Front
- Raise and support vehicle.
- If vehicle is equipped with a transfer case,place drain pan or suitable container underneath transfer case. Remove drain plug and drain fluid.
- Place index marks on pinion flange yoke and differential pinion flange.
- Remove bolts and nuts holding yoke, then separate pinion flange yoke from differential pinion flange.
- Remove sliding yoke from transfer case, then remove propeller shaft from vehicle.
- Inspect propeller shaft for dents or other damage. Replace shaft if damaged.
- Inspect universal joints for smooth pivoting. If universal joints bind or appea...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Starter, Replace
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove insulator bracket mounting bolts and lower front stabilizer shaft.
- Drain transfer case into suitable container.
- Place index marks on pinion flange yoke and differential pinion flange.
- Remove yoke mounting bolts and nuts.
- Separate pinion flange yoke from differential pinion flange and sliding yoke from transfer case.
- Remove propeller shaft.
- Remove front exhaust pipe.
- Remove mounting bolt and position transmission fluid line bracket aside.
- Disconnect starter solenoid electrical connector.
- Remove mounting nut and positive bat...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.
Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition radiator outlet hose clamp at radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from thermostat housing.
- Remove radiator outlet hose from thermostat housing and from vehicle.
- Re...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
- Disconnect negative battery cable.
- Loosen the bolts on the drive belt tensioner.
- Remove the Air conditioner compressor and Power Steering belt.
- Loosen the a...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Tracker AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. from 1990+.
 Left Cowl Diagram for 2004 Chevrolet Tracker 2.5 V6 GASComponents on diagram: |
 Ignition System Diagram for 2004 Chevrolet Tracker 2.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Tracker AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S.
 2004 Chevrolet Tracker 2.5 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Tracker 2.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Tracker AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Tracker AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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