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2004 Chevrolet Tracker CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Tracker car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Tracker automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Component Replacement & Adjustment -> Tracker -> Heater Core, Replace
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
- Drain cooling system into suitable container.
- Open glove compartment by pushing in both sides to disconnect door stops.
- Remove mounting screw and glove compartment.
- Remove three mounting screws and glove compartment trim plate, Fig. .
- Remove mounting bolts, screws and passenger's air bag module.
- Position front seat forward and raise park brake lever.
- Remove two mounting screws and lift rear console.
- Disconnect electrical connectors, then remove mounting and power supply receptacle.
- Remove rear floor console.
- Remove two screws and...
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Drum Brakes -> Brake Service -> Aztek, Rendezvous & Vue -> Canyon, Colorado, Sierra & Silverado -> Equinox & Torrent -> Express & Savana -> HHR -> Installation -> Montana, Silhouette, Trans Sport & Venture -> Removal -> Tracker
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Aztek, Rendezvous & Vue
Removal
- Raise and support vehicle.
- Mark relationship of drum to hub.
- Remove and discard retaining clip.
- Remove brake drum. If brake drum does not come off easily, proceed as follows:
- Loosen parking brake cable.
- Remove backing plate access hole plug.
- Disengage self adjuster by inserting suitable flat-bladed tool through backing plate access hole.
- Loosen adjuster screw by inserting another flat-bladed tool through access hole .
- Install access hole plug.
- Apply small amount of penetrating oil around brake drum center hole.
- Remove brake drum.
- Disengage adjuster spring hook e...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Tracker
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Front
- Raise and support vehicle.
- If vehicle is equipped with a transfer case,place drain pan or suitable container underneath transfer case. Remove drain plug and drain fluid.
- Place index marks on pinion flange yoke and differential pinion flange.
- Remove bolts and nuts holding yoke, then separate pinion flange yoke from differential pinion flange.
- Remove sliding yoke from transfer case, then remove propeller shaft from vehicle.
- Inspect propeller shaft for dents or other damage. Replace shaft if damaged.
- Inspect universal joints for smooth pivoting. If universal joints bind or appea...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Starter, Replace
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove insulator bracket mounting bolts and lower front stabilizer shaft.
- Drain transfer case into suitable container.
- Place index marks on pinion flange yoke and differential pinion flange.
- Remove yoke mounting bolts and nuts.
- Separate pinion flange yoke from differential pinion flange and sliding yoke from transfer case.
- Remove propeller shaft.
- Remove front exhaust pipe.
- Remove mounting bolt and position transmission fluid line bracket aside.
- Disconnect starter solenoid electrical connector.
- Remove mounting nut and positive bat...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition radiator outlet hose clamp at radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from thermostat housing.
- Remove radiator outlet hose from thermostat housing and from vehicle.
- Re...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
- Disconnect negative battery cable.
- Loosen the bolts on the drive belt tensioner.
- Remove the Air conditioner compressor and Power Steering belt.
- Loosen the a...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Tracker AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. from 1990+.
 Right Front Door Lock Diagram for 2004 Chevrolet Tracker 2.5 V6 GASComponents on diagram: |
 Grille Diagram for 2004 Chevrolet Tracker 2.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Tracker AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S.
 2004 Chevrolet Tracker 2.5 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Tracker 2.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Tracker AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Tracker AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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